Browsing by Author "Zimmermann, Martina"

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    Controlling the Young’s modulus of a ß-type Ti-Nb alloy via strong texturing by LPBF
    (Amsterdam [u.a.] : Elsevier Science, 2022) Pilz, Stefan; Gustmann, Tobias; Günther, Fabian; Zimmermann, Martina; Kühn, Uta; Gebert, Annett
    The ß-type Ti-42Nb alloy was processed by laser powder bed fusion (LPBF) with an infrared top hat laser configuration aiming to control the Young’s modulus by creating an adapted crystallographic texture. Utilizing a top hat laser, a microstructure with a strong 〈0 0 1〉 texture parallel to the building direction and highly elongated grains was generated. This microstructure results in a strong anisotropy of the Young’s modulus that was modeled based on the single crystal elastic tensor and the experimental texture data. Tensile tests along selected loading directions were conducted to study the mechanical anisotropy and showed a good correlation with the modeled data. A Young’s modulus as low as 44 GPa was measured parallel to the building direction, which corresponds to a significant reduction of over 30% compared to the Young’s modulus of the Gaussian reference samples (67–69 GPa). At the same time a high 0.2% yield strength of 674 MPa was retained. The results reveal the high potential of LPBF processing utilizing a top hat laser configuration to fabricate patient-specific implants with an adapted low Young’s modulus along the main loading direction and a tailored mechanical biofunctionality.
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    Experimental and numerical characterization of imperfect additively manufactured lattices based on triply periodic minimal surfaces
    (Amsterdam [u.a.] : Elsevier Science, 2023) Günther, Fabian; Pilz, Stefan; Hirsch, Franz; Wagner, Markus; Kästner, Markus; Gebert, Annett; Zimmermann, Martina
    Lattices based on triply periodic minimal surfaces (TPMS) are attracting increasing interest in seminal industries such as bone tissue engineering due to their excellent structure-property relationships. However, the potential can only be exploited if their structural integrity is ensured. This requires a fundamental understanding of the impact of imperfections that arise during additive manufacturing. Therefore, in the present study, the structure-property relationships of eight TPMS lattices, including their imperfections, are investigated experimentally and numerically. In particular, the focus is on biomimetic network TPMS lattices of the type Schoen I-WP and Gyroid, which are fabricated by laser powder bed fusion from the biocompatible alloy Ti-42Nb. The experimental studies include computed tomography measurements and compression tests. The results highlight the importance of process-related imperfections on the mechanical performance of TPMS lattices. In the numerical work, firstly the as-built morphology is artificially reconstructed before finite element analyses are performed. Here, the reconstruction procedure previously developed by the same authors is used and validated on a larger experimental matrix before more advanced calculations are conducted. Specifically, the reconstruction reduces the numerical overestimation of stiffness from up to 341% to a maximum of 26% and that of yield strength from 66% to 12%. Given a high simulation accuracy and flexibility, the presented procedure can become a key factor in the future design process of TPMS lattices.
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    Structure-property relationships of imperfect additively manufactured lattices based on triply periodic minimal surfaces
    (Amsterdam [u.a.] : Elsevier Science, 2022) Günther, Fabian; Hirsch, Franz; Pilz, Stefan; Wagner, Markus; Gebert, Annett; Kästner, Markus; Zimmermann, Martina
    Lattices based on triply periodic minimal surfaces (TPMS) have recently attracted increasing interest, but their additive manufacturing (AM) is fraught with imperfections that compromise their structural integrity. Initial research has addressed the influence of process-induced imperfections in lattices, but so far numerical work for TPMS lattices is insufficient. Therefore, in the present study, the structure–property relationships of TPMS lattices, including their imperfections, are investigated experimentally and numerically. The main focus is on a biomimetic Schoen I-WP network lattice made of laser powder bed fusion (LPBF) processed Ti-42Nb designed for bone tissue engineering (BTE). The lattice is scanned by computed tomography (CT) and its as-built morphology is examined before a modeling procedure for artificial reconstruction is developed. The structure–property relationships are analyzed by experimental and numerical compression tests. An anisotropic elastoplastic material model is parameterized for finite element analyses (FEA). The numerical results indicates that the reconstruction of the as-built morphology decisively improves the prediction accuracy compared to the ideal design. This work highlights the central importance of process-related imperfections for the structure–property relationships of TPMS lattices and proposes a modeling procedure to capture their implications.
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    Tribocorrosion behaviour of additively manufactured β-type Ti–Nb alloy for implant applications
    (Rio de Janeiro : Elsevier, 2024) Akman, Adnan; Douest, Yohan; Alberta, Ludovico Andrea; Perrin, Kevin; Trunfio Sfarghiu, Ana-Maria; Courtois, Nicolas; Ter-Ovanessian, Benoit; Pilz, Stefan; Zimmermann, Martina; Calin, Mariana; Gebert, Annett
    β-type Ti–Nb alloys are promising materials for load-bearing implant applications with improved mechanical biofunctionality and biocompatibility. In this work, the electrochemical and tribo-electrochemical behaviour of laser powder bed fusion (LPBF) produced β-type Ti–42Nb alloy processed via Gaussian and top hat laser was investigated and compared with commercial grade β-type Ti–45Nb and α+β-type Ti–6Al–4V ELI. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization experiments were performed in phosphate-buffered saline (PBS) for corrosion behaviour. Tribocorrosion behaviour was studied under open circuit potential (OCP) conditions in PBS by using a reciprocating pin-on-disk tribometer. The passivation nature of the LPBF alloys is more decisive than the microstructural particularities for electrochemical behaviour. The overall corrosion response is similar due to the protective nature of the passive films formed on Ti alloys. Ti–6Al–4V ELI exhibits the best corrosion performance among all tested alloys with lower corrosion and passivation current density values. However, LPBF-produced alloys exhibit less reactive surfaces with better passive film properties compared to Ti–45Nb. In addition, EIS results revealed that passive film resistance values are higher for LPBF-produced alloys than conventionally produced Ti–45Nb. LPBF-produced alloys exhibit better tribo-electrochemical behaviour compared to Ti–45Nb. The differences in volume loss are mainly attributed to the microhardness of the alloys and the volume loss is dominated by mechanical wear. The alloys produced with LPBF show promising corrosion and tribocorrosion performance to be a potential candidate for load-bearing implant applications.