Browsing by Author "Hömberg, Dietmar"
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- ItemAdditive manufacturing graded-material design based on phase-field and topology optimization(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2018) Carraturo, Massimo; Rocca, Elisabetta; Bonetti, Elena; Hömberg, Dietmar; Reali, Alessandro; Auricchio, FerdinandoIn the present work we introduce a novel graded-material design for additive manufacturing based on phase-field and topology optimization. The main novelty of this work comes from the introduction of an additional phase-field variable in the classical single-material phase-field topology optimization algorithm. This new variable is used to grade the material properties in a continuous fashion. Two different numerical examples are discussed, in both of them we perform sensitivity studies to asses the effects of different model parameters onto the resulting structure. From the presented results we can observe that the proposed algorithm adds additional freedom in the design, exploiting the higher flexibility coming from additive manufacturing technology.
- ItemAnalysis and simulation of multifrequency induction hardening(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2013) Hömberg, Dietmar; Petzold, Thomas; Rocca, ElisabettaWe study a model for induction hardening of steel. The related differential system consists of a time domain vector potential formulation of the Maxwells equations coupled with an internal energy balance and an ODE for the volume fraction of austenite, the high temperature phase in steel. We first solve the initial boundary value problem associated by means of a Schauder fixed point argument coupled with suitable a-priori estimates and regularity results. Moreover, we prove a stability estimate entailing, in particular, uniqueness of solutions for our Cauchy problem. We conclude with some finite element simulations for the coupled system.
- ItemBoundary coefficient control : a maximal parabolic regularity approach(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2011) Hömberg, Dietmar; Krumbiegel, Klaus; Rehberg, JoachimWe investigate a control problem for the heat equation. The goal is to find an optimal heat transfer coefficient in the Robin boundary condition such that a desired temperature distribution at the boundary is adhered. To this end we consider a function space setting in which the heat flux across the boundary is forced to be an $L^p$ function with respect to the surface measure, which in turn implies higher regularity for the time derivative of temperature. We show that the corresponding elliptic operator generates a strongly continuous semigroup of contractions and apply the concept of maximal parabolic regularity. This allows to show the existence of an optimal control and the derivation of necessary and sufficient optimality conditions.
- ItemChance constraints in PDE constrained optimization(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2016) Farshbaf-Shaker, M. Hassan; Henrion, René; Hömberg, DietmarChance constraints represent a popular tool for finding decisions that enforce a robust satisfaction of random inequality systems in terms of probability. They are widely used in optimization problems subject to uncertain parameters as they arise in many engineering applications. Most structural results of chance constraints (e.g., closedness, convexity, Lipschitz continuity, differentiability etc.) have been formulated in a finite-dimensional setting. The aim of this paper is to generalize some of these well-known semi-continuity and convexity properties to a setting of control problems subject to (uniform) state chance constraints.
- ItemA comparison of analytical cutting force models(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2006) Rott, Oliver; Hömberg, Dietmar; Mense, CarstenThe modeling of dynamic processes in milling and the determination of stable cutting conditions have become increasingly important for the optimization of manufacturing processes. Analytic approaches and time domain simulations based on simplified dynamic systems are used to identify chatter-free machining conditions. Stresses applied to the system are generally estimated by cutting force models. The goal of this paper is to compare the influence of the cutting force models on the stability limits. Numerical simulations of a simplified, generic milling machine model are therefore performed, while varying the cutting force approach. In order to distinguish stable from unstable cutting conditions a numerical stability criterion is used. The resulting stability charts are then investigated and analyzed to show the effect of the different cutting force models.
- ItemComparison of monomorphic and polymorphic approaches for uncertainty quantification with experimental investigations(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2019) Drieschner, Martin; Eigel, Martin; Gruhlke, Robert; Hömberg, Dietmar; Petryna, YuriUnavoidable uncertainties due to natural variability, inaccuracies, imperfections or lack of knowledge are always present in real world problems. To take them into account within a numerical simulation, the probability, possibility or fuzzy set theory as well as a combination of these are potentially usable for the description and quantification of uncertainties. In this work, different monomorphic and polymorphic uncertainty models are applied on linear elastic structures with non-periodic perforations in order to analyze the individual usefulness and expressiveness. The first principal stress is used as an indicator for structural failure which is evaluated and classified. In addition to classical sampling methods, a surrogate model based on artificial neural networks is presented. With regard to accuracy, efficiency and resulting numerical predictions, all methods are compared and assessed with respect to the added value. Real experiments of perforated plates under uniaxial tension are validated with the help of the different uncertainty models.
- ItemDevelopment of a stability prediction tool for the identification of stable milling processes(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2011) Hömberg, Dietmar; Uhlmann, Eckart; Rott, Oliver; Rasper, PatrickThis paper deals with a new mathematical model to characterise the interaction between machine and work piece in a milling process. The model consists of a multi-body system representing the milling machine and a linear thermo-elastic work piece model. An extensive experimental analysis supported the development of the governing model equations. A numerical solution strategy is outlined and complemented by simulations of stable and unstable milling processes including work piece effects. The last part covers the development of a new algorithm for the stability analysis of large milling systems.
- ItemDiscretisation and error analysis for a mathematical model of milling processes(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2016) Hömberg, Dietmar; Rott, Oliver; Sturm, KevinWe investigate a mathematical model for milling where the cutting tool dynamics is considered together with an elastic workpiece model. Both are coupled by the cutting forces consisting of two dynamic components representing vibrations of the tool and of the workpiece, respectively, at the present and previous tooth periods. We develop a numerical solution algorithm and derive error estimates both for the semi-discrete and the fully discrete numerical scheme. Numerical computations in the last section support the analytically derived error estimates.
- ItemExact controllability on a curve for a semilinear parabolic equation(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2006) Hömberg, Dietmar; Yamamoto, MasahiroMotivated by the growing number of industrially important laser material treatments we investigate the controllability on a curve for a semilinear parabolic equation. We prove the local exact controllability and a global stability result in the twodimensional setting. As an application we consider the control of laser surface hardening. We show that our theory applies to this situation and present numerical simulations for a PID control of laser hardening. Moreover, the result of an industrial case study is presented confirming that the numerically derived temperature in the hot-spot of the laser can indeed be used as set-point for the machine-based process control.
- ItemThe heat treatment of steel - a mathematical control problem(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2009) Hömberg, Dietmar; Kern, DanielaThe goal of this paper is to show how the heat treatment of steel can be modelled in terms of a mathematical optimal control problem. The approach is applied to laser surface hardening and the cooling of a steel slab including mechanical effects. Finally, it is shown how the results can be utilized in industrial practice by a coupling with machine-based control.
- ItemIdentification of the thermal growth characteristics of coagulated tumor tissue in laser-induced thermotherapy(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2011) Hömberg, Dietmar; Liu, Jujun; Togobytska, NataliyaWe consider an inverse problem arising in laser-induced thermotherapy, a minimally invasive method for cancer treatment, in which cancer tissues is destroyed by coagulation. For the dosage planning numerical simulation play an important role. To this end a crucial problem is to identify the thermal growth kinetics of the coagulated zone. Mathematically, this problem is a nonlinear and nonlocal parabolic heat source inverse problem. The solution to this inverse problem is defined as the minimizer of a nonconvex cost functional. The existence of the minimizer is proven. We derive the Gateaux derivative of the cost functional, which is based on the adjoint system, and use it for a numerical approximation of the optimal coefficient.
- ItemLocal surrogate responses in the Schwarz alternating method for elastic problems on random voided domains(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2022) Drieschner, Martin; Gruhlke, Robert; Petryna, Yuri; Eigel, Martin; Hömberg, DietmarImperfections and inaccuracies in real technical products often influence the mechanical behavior and the overall structural reliability. The prediction of real stress states and possibly resulting failure mechanisms is essential and a real challenge, e.g. in the design process. In this contribution, imperfections in elastic materials such as air voids in adhesive bonds between fiber-reinforced composites are investigated. They are modeled as arbitrarily shaped and positioned. The focus is on local displacement values as well as on associated stress concentrations caused by the imperfections. For this purpose, the resulting complex random one-scale finite element model is numerically solved by a new developed surrogate model using an overlapping domain decomposition scheme based on Schwarz alternating method. Here, the actual response of local subproblems associated with isolated material imperfections is determined by a single appropriate surrogate model, that allows for an accelerated propagation of randomness. The efficiency of the method is demonstrated for imperfections with elliptical and ellipsoidal shape in 2D and 3D and extended to arbitrarily shaped voids. For the latter one, a local surrogate model based on artificial neural networks (ANN) is constructed. Finally, a comparison to experimental results validates the numerical predictions for a real engineering problem.
- ItemA mathematical model for case hardening of steel(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2007) Fasano, Antonio; Hömberg, Dietmar; Panizzi, LuciaA mathematical model for the gas carburizing of steel is presented. Carbon is dissolved in the surface layer of a low-carbon steel part at a temperature sufficient to render the steel austenitic, followed by quenching to form a martensitic microstructure. The model consists of a nonlinear evolution equation for the temperature, coupled with a nonlinear evolution equation for the carbon concentration, both coupled with two ordinary differential equations to describe the phase fractions. We prove existence and uniqueness of a solution and finally present some numerical simulations.
- ItemA milling model with thermal effects including the dynamics of machine and work piece(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2008) Rott, Oliver; Rasper, Patrick; Hömberg, Dietmar; Uhlmann, EckartThis paper deals with the development of a new mathematical model that characterizes the structure-process interaction for a complex milling system. The structure is divided into a work piece and a machine part, which are represented by different models. While the machine dynamics is characterized by a standard multi-body system, the work piece is described as a linear thermo-elastic continuum. The coupling of both parts is carried out by an empirical process model permitting an estimate of heat and coupling forces occurring during milling. This work reports the derivation of the governing equations emphasizing the coupling and summarizes the numerical algorithms being applied to solve the coupled equation system. The results of numerical simulations that show the dynamics of the complex thermo-mechanical system are presented at the end.
- ItemA model for resistance welding including phase transitions and Joule heating(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2010) Hömberg, Dietmar; Rocca, ElisabettaIn this paper we introduce a new model for solid-liquid phase transitions triggered by Joule heating as they arise in the case of resistance welding of metal parts. The main novelties of the paper are the coupling of the thermistor problem with a phase field model and the consideration of phase dependent physical parameters through a mixture ansatz. The PDE system resulting from our modelling approach couples a strongly nonlinear heat equation, a non-smooth equation for the the phase parameter (standing for the local proportion of one of the two phases) with quasistatic electric charge conservation law. We prove existence of weak solutions in the 3D case, while the regularity result and the uniqueness of solution is stated only in the 2D case. Indeed, uniqueness for the three dimensional system is still an open problem.
- ItemA model for the austenite-ferrite phase transition in steel including misfit stress(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2008) Dreyer, Wolfgang; Hömberg, Dietmar; Petzold, ThomasWe present a thermodynamically consistent model to describe the austenite-ferrite phase transition in steel. We consider the influence of the mechanical displacement field due to eigenstrains caused by volumetric expansion. The model equations are derived in a systematical framework. They are based on the conservation laws for mass and momentum and the second law of thermodynamics. By means of numerical computations for a simplified interface controlled model, we examine the influence of the mechanical contributions to the transformation kinetics and the equilibrium states.
- ItemModelling and simulation of flame cutting for steel plates with solid phases and melting(Berlin ; Heidelberg : Springer, 2020) Arenas, Manuel J.; Hömberg, Dietmar; Lasarzik, Robert; Mikkonen, Pertti; Petzold, ThomasThe goal of this work is to describe in detail a quasi-stationary state model which can be used to deeply understand the distribution of the heat in a steel plate and the changes in the solid phases of the steel and into liquid phase during the flame cutting process. We use a 3D-model similar to previous works from Thiébaud (J. Mater. Process. Technol. 214(2):304–310, 2014) and expand it to consider phases changes, in particular, austenite formation and melting of material. Experimental data is used to validate the model and study its capabilities. Parameters defining the shape of the volumetric heat source and the power density are calibrated to achieve good agreement with temperature measurements. Similarities and differences with other models from literature are discussed. © 2020, The Author(s).
- ItemModelling and simulation of flame cutting for steel plates with solid phases and melting(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2019) Arenas Jaén, Manuel J.; Hömberg, Dietmar; Lasarzik, Robert; Mikkonen, Pertti; Petzold, ThomasFlame cutting, finite element method, heat equation, phase transitions, transport equationThe goal of this work is to describe in detail a quasi-stationary state model which can be used to deeply understand the distribution of the heat in a steel plate and the changes in the solid phases of the steel and into liquid phase during the flame cutting process. We use a 3D-model similar to previous works from Thiebaud [1] and expand it to consider phases changes, in particular, austenite formation and melting of material. Experimental data is used to validate the model and study its capabilities. Parameters defining the shape of the volumetric heat source and the power density are calibrated to achieve good agreement with temperature measurements. Similarities and differences with other models from literature are discussed.
- ItemNumerical cooling strategy design for hot rolled dual phase steel(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2010) Suwanpinij, Piyada; Togobytska, Nataliya; Prahl, Ulrich; Weiss, Wolf; Hömberg, Dietmar; Bleck, WolfgangIn this article, the Mo-Mn dual phase steel and its process parameters in hot rolling are discussed. The process window was derived by combining the experimental work in a hot deformation dilatometer and numerical calculation of process parameters using rate law models for ferrite and martensite transformation. The ferrite formation model is based on the Leblond and Devaux approach while martensite formation is based on the Koistinen-Marburger (K-M) formula. The carbon enrichment during ferrite formation is taken into account for the following martensite formation. After the completion of the parameter identification for the rate law model, the evolution of phases in multiphase steel can be addressed. Particularly, the simulations allow for predicting the preferable degree of retained strain and holding temperature on the run out table (ROT) for the required ferrite fraction.
- ItemNumerical simulation of high-frequency induction welding in longitudinal welded tubes(Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2019) Asperheim, John Inge; Das, Prerana; Grande, Bjørnar; Hömberg, Dietmar; Petzold, ThomasIn the present paper the high-frequency induction (HFI) welding process is studied numerically. The mathematical model comprises a harmonic vector potential formulation of the Maxwell equations and a quasi-static, convection dominated heat equation coupled through the joule heat term and nonlinear constitutive relations. Its main novelties are twofold: A new analytic approach permits to compute a spatially varying feed velocity depending on the angle of the Vee-opening and additional spring-back effects. Moreover, a numerical stabilization approach for the finite element discretization allows to consider realistic weld-line speeds and thus a fairly comprehensive three-dimensional simulation of the tube welding process.
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