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Experimental evaluation and application of genetic programming to develop predictive correlations for hydrochar higher heating value and yield to optimize the energy content
The hydrothermal carbonization (HTC) process has been found to consistently improve biomass fuel characteristics by raising the higher heating value (HHV) of the hydrochar as process severity is increased. However, this is usually associated with a decrease in the solid yield (SY) of hydrochar, making it difficult to determine the optimal operating conditions to obtain the highest energy yield (EY), which combines the two parameters. In this study, a graph-based genetic programming (GP) method was used for developing correlations to predict HHV, SY, and EY for hydrochars based on published values from 42 biomasses and a broad range of HTC experimental systems and operating conditions, i.e., 5 ≤ holding time (min) ≤ 2208, 120 ≤ temperature (°C) ≤ 300, and 0. 0096 ≤ biomass to water ratio ≤ 0.5. In addition, experiments were carried out with 5 pomaces at 4 temperatures and two reactor scales, 1 L and 18.75 L. The correlations were evaluated using this experimental data set in order to estimate prediction errors in similar experimental systems. The use of the correlations to predict HTC conditions to achieve the maximum EY is demonstrated for three common feedstocks, wheat straw, sewage sludge, and a fruit pomace. The prediction was confirmed experimentally with pomace at the optimized HTC conditions; we observed 6.9 % error between the measured and predicted EY %. The results show that the correlations can be used to predict the optimal operating conditions to produce hydrochar with the desired fuel characteristics with a minimum of actual HTC runs.
Hydrothermal carbonization as an alternative sanitation technology: Process optimization and development of low-cost reactor
Background: The provision of safe sanitation services is essential for human well-being and environmental integrity, but it is often lacking in less developed communities with insufficient financial and technical resources. Hydrothermal carbonization (HTC) has been suggested as an alternative sanitation technology, producing value-added products from faecal waste. We evaluated the HTC technology for raw human waste treatment in terms of resource recovery. In addition, we constructed and tested a low-cost HTC reactor for its technical feasibility. Methods: Raw human faeces were hydrothermally treated in a mild severity range (≤ 200 °C and ≤ 1 hr). The total energy recovery was analysed from the energy input, higher heating value (HHV) of hydrochar and biomethane potential of process water. The nutrient contents were recovered through struvite precipitation employing process water and acid leachate from hydrochar ash. A bench-scale low-cost reactor (BLR) was developed using widely available materials and tested for human faeces treatment. Results: The hydrochar had HHVs (23.2 - 25.2 MJ/kg) comparable to bituminous coal. The calorific value of hydrochar accounted for more than 90% of the total energy recovery. Around 78% of phosphorus in feedstock was retained in hydrochar ash, while 15% was in process water. 72% of the initial phosphorus can be recovered as struvite when deficient Mg and NH 4 are supplemented. The experiments with BLR showed stable operation for faecal waste treatment with an energy efficiency comparable to a commercial reactor system. Conclusions: This research presents a proof of concept for the hydrothermal treatment of faecal waste as an alternative sanitation technology, by providing a quantitative evaluation of the resource recovery of energy and nutrients. The experiments with the BLR demonstrate the technical feasibility of the low-cost reactor and support its further development on a larger scale to reach practical implementation.