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- ItemLightweight polymer-carbon composite current collector for lithium-ion batteries(Basel : MDPI, 2020) Fritsch, Marco; Coeler, Matthias; Kunz, Karina; Krause, Beate; Marcinkowski, Peter; Pötschke, Petra; Wolter, Mareike; Michaelis, AlexanderA hermetic dense polymer-carbon composite-based current collector foil (PCCF) for lithium-ion battery applications was developed and evaluated in comparison to state-of-the-art aluminum (Al) foil collector. Water-processed LiNi0.5Mn1.5O4 (LMNO) cathode and Li4Ti5O12 (LTO) anode coatings with the integration of a thin carbon primer at the interface to the collector were prepared. Despite the fact that the laboratory manufactured PCCF shows a much higher film thickness of 55 µm compared to Al foil of 19 µm, the electrode resistance was measured to be by a factor of 5 lower compared to the Al collector, which was attributed to the low contact resistance between PCCF, carbon primer and electrode microstructure. The PCCF-C-primer collector shows a sufficient voltage stability up to 5 V vs. Li/Li+ and a negligible Li-intercalation loss into the carbon primer. Electrochemical cell tests demonstrate the applicability of the developed PCCF for LMNO and LTO electrodes, with no disadvantage compared to state-of-the-art Al collector. Due to a 50% lower material density, the lightweight and hermetic dense PCCF polymer collector offers the possibility to significantly decrease the mass loading of the collector in battery cells, which can be of special interest for bipolar battery architectures. © 2020 by the authors. Licensee MDPI, Basel, Switzerland.
- ItemCVD-Grown CNTs on Basalt Fiber Surfaces for Multifunctional Composite Interphases(Basel : MDPI, 2016) Förster, Theresa; Hao, Bin; Mäder, Edith; Simon, Frank; Wölfel, Enrico; Ma, Peng-ChengChemical vapor deposition (CVD) is used as a method for the synthesis of carbon nanotubes (CNT) on substrates, most commonly pre-treated by a metal-catalyst. In this work, the capability of basalt fiber surfaces was investigated in order to stimulate catalyst-free growth of carbon nanotubes. We have carried out CVD experiments on unsized, sized, and NaOH-treated basalt fibers modified by growth temperature and a process gas mixture. Subsequently, we investigated the fiber surfaces by SEM, AFM, XPS and carried out single fiber tensile tests. Growth temperatures of 700 °C as well as 800 °C may induce CNT growth, but depending on the basalt fiber surface, the growth process was differently affected. The XPS results suggest surficial iron is not crucial for the CNT growth. We demonstrate that the formation of a corrosion shell is able to support CNT networks. However, our investigations do not expose distinctively the mechanisms by which unsized basalt fibers sometimes induce vertically aligned CNT carpets, isotropically arranged CNTs or no CNT growth. Considering data from the literature and our AFM results, it is assumed that the nano-roughness of surfaces could be a critical parameter for CNT growth. These findings will motivate the design of future experiments to discover the role of surface roughness as well as surface defects on the formation of hierarchical interphases.
- ItemInvestigation of transcrystalline interphases in polypropylene/glass fiber composites using micromechanical tests(Basel : MDPI, 2018) Brodowsky, Hanna; Mäder, EdithIn composites, a strong interphase between the components is essential for mechanical properties. By using a suitable sizing (i.e., surface modification) of the fiber, the interphase may be varied, e.g., by suppressing or promoting heterogeneous nucleation of a thermoplastic matrix. In the latter case, three-dimensional transcrystallized interphases with properties differing from those of the bulk matrix are formed. Polypropylene-glass fiber composites are prepared as single-fiber model composites with (a) sizings either inducing or suppressing a transcrystalline interphase, (b) different amounts of modifier maleic acid anhydride grafted polypropylene, and (c) different molecular weights of the matrix polymer. These are studied in quasi-static or cyclic load tests. Static tests permit insights in the interfacial characteristics such as critical interface energy release rate, adhesion strength and frictional stress. Cyclic tests on these model composites can be used to study the nature of dissipative processes and the damage behavior. Atomic Force Microscopy (AFM) investigations of the fiber fracture surfaces provide supplementary information. The transcrystalline layer can indeed improve the mechanical parameters (a 70–100% increase of strength and a 25 or 125% increase in toughness, depending on the molecular weight (MW) of the matrix polymer at low modifier concentration). However, the effect is partially neutralized by an opposing effect: high nucleation in the bulk in samples with commonly used concentrations of modifier.
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- ItemPrediction of Short Fiber Composite Properties by an Artificial Neural Network Trained on an RVE Database(Basel : MDPI, 2021) Breuer, Kevin; Stommel, MarkusIn this study, an artificial neural network is designed and trained to predict the elastic properties of short fiber reinforced plastics. The results of finite element simulations of three-dimensional representative volume elements are used as a data basis for the neural network. The fiber volume fraction, fiber length, matrix-phase properties, and fiber orientation are varied so that the neural network can be used within a very wide range of parameters. A comparison of the predictions of the neural network with additional finite element simulations shows that the stiffnesses of short fiber reinforced plastics can be predicted very well by the neural network. The average prediction accuracy is equal or better than by a two-step homogenization using the classical method of Mori and Tanaka. Moreover, it is shown that the training of the neural network on an extended data set works well and that particularly calculation-intensive data points can be avoided without loss of prediction quality.
- ItemStatistical Analysis of Mechanical Stressing in Short Fiber Reinforced Composites by Means of Statistical and Representative Volume Elements(Basel : MDPI, 2021) Breuer, Kevin; Spickenheuer, Axel; Stommel, MarkusAnalyzing representative volume elements with the finite element method is one method to calculate the local stress at the microscale of short fiber reinforced plastics. It can be shown with Monte-Carlo simulations that the stress distribution depends on the local arrangement of the fibers and is therefore unique for each fiber constellation. In this contribution the stress distribution and the effective composite properties are examined as a function of the considered volume of the representative volume elements. Moreover, the influence of locally varying fiber volume fraction is examined, using statistical volume elements. The results show that the average stress probability distribution is independent of the number of fibers and independent of local fluctuation of the fiber volume fraction. Furthermore, it is derived from the stress distributions that the statistical deviation of the effective composite properties should not be neglected in the case of injection molded components. A finite element analysis indicates that the macroscopic stresses and strains on component level are significantly influenced by local, statistical fluctuation of the composite properties.
- ItemCommingled Yarn Spinning for Thermoplastic/Glass Fiber Composites(Basel : MDPI, 2017) Wiegand, Niclas; Mäder, EdithOnline commingled yarns were spun with three different polymeric matrices, namely polypropylene (PP), polyamide (PA) and polylactic acid (PLA) and glass fibers. Tailored sizings were applied for the three matrices and the resulting mechanical performance of unidirectional composites was evaluated and compared. Significant improvements in the fiber/matrix bonding were achieved by employed sizing chemistry in order to achieve multifunctional interphases. The pure silane coupling agents provide the best performance for all matrices investigated. However, an additional film former has to be added in order to achieve fiber processing. Film formers compatible to the matrices investigated were adapted. The consolidation behavior during isothermal molding was investigated for polypropylene matrix. Different fiber volume contents could be realized and the resulting mechanical properties were tested.