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- ItemProcess Monitoring of a Vibration Dampening CFRP Drill Tube in BTA deep hole drilling using Fibre-Bragg-Grating Sensors(Amsterdam [u.a.] : Elsevier, 2022) Summa, Jannik; Michel, Sebastian; Kurkowski, Moritz; Biermann, Dirk; Stommel, Markus; Herrmann, Hans-GeorgThe large tool length in BTA deep hole drilling often leads to strong torsional vibrations of the tool system, leading to a reduced bore hole quality failures. When substituting steel drill tubes with tubes from composite material, the laminate structure dampens these vibrations. Secondly, the integration of sensors allow to monitor process vibrations. This contribution introduces a new sensor platform to measure process vibrations, feed force and drilling torque using Fibre-Bragg Grating Sensors. The presented experimental results focus on characteristic frequency spectra with natural torsional and compression frequencies of the CFRP drill tube, which show variations due to changed feed.
- ItemAnisotropic Finite Element Mesh Adaptation via Higher Dimensional Embedding(Amsterdam [u.a.] : Elsevier, 2015) Dassi, Franco; Si, Hang; Perotto, Simona; Streckenbach, TimoIn this paper we provide a novel anisotropic mesh adaptation technique for adaptive finite element analysis. It is based on the concept of higher dimensional embedding, which was exploited in [1], [2], [3], [4] to obtain an anisotropic curvature adapted mesh that fits a complex surface in R3. In the context of adaptive finite element simulation, the solution (which is an unknown function f : Ω ⊂ d → ) is sought by iteratively modifying a finite element mesh according to a mesh sizing field described via a (discrete) metric tensor field that is typically obtained through an error estimator. We proposed to use a higher dimensional embedding, Φf (x):= (x1, …, xd, s f (x1, …, xd), s ▿ f (x1, …, xd))t, instead of the mesh sizing field for the mesh adaption. This embedding contains both informations of the function f itself and its gradient. An isotropic mesh in this embedded space will correspond to an anisotropic mesh in the actual space, where the mesh elements are stretched and aligned according to the features of the function f. To better capture the anisotropy and gradation of the mesh, it is necessary to balance the contribution of the components in this embedding. We have properly adjusted Φf (x) for adaptive finite element analysis. To better understand and validate the proposed mesh adaptation strategy, we first provide a series of experimental tests for piecewise linear interpolation of known functions. We then applied this approach in an adaptive finite element solution of partial differential equations. Both tests are performed on two-dimensional domains in which adaptive triangular meshes are generated. We compared these results with the ones obtained by the software BAMG – a metric-based adaptive mesh generator. The errors measured in the L2 norm are comparable. Moreover, our meshes captured the anisotropy more accurately than the meshes of BAMG.
- ItemTetrahedral Mesh Improvement Using Moving Mesh Smoothing and Lazy Searching Flips(Amsterdam [u.a.] : Elsevier, 2016) Dassi, Franco; Kamenski, Lennard; Si, HangWe combine the new moving mesh smoothing, based on the integration of an ordinary differential equation coming from a given functional, with the new lazy flip technique, a reversible edge removal algorithm for local mesh quality improvement. These strategies already provide good mesh improvement on themselves, but their combination achieves astonishing results not reported so far. Provided numerical comparison with some publicly available mesh improving software show that we can obtain final tetrahedral meshes with dihedral angles between 40° and 123°.
- ItemOn Indecomposable Polyhedra and the Number of Steiner Points(Amsterdam [u.a.] : Elsevier, 2015) Goerigk, Nadja; Si, HangThe existence of indecomposable polyhedra, that is, the interior of every such polyhedron cannot be decomposed into a set of tetrahedra whose vertices are all of the given polyhedron, is well-known. However, the geometry and combinatorial structure of such polyhedra are much less studied. In this article, we investigate the structure of some well-known examples, the so-called Schönhardt polyhedron [10] and the Bagemihl's generalization of it [1], which will be called Bagemihl's polyhedra. We provide a construction of an additional point, so-called Steiner point, which can be used to decompose the Schönhardt and the Bagemihl's polyhedra. We then provide a construction of a larger class of three-dimensional indecomposable polyhedra which often appear in grid generation problems. We show that such polyhedra have the same combinatorial structure as the Schönhardt's and Bagemihl's polyhedra, but they may need more than one Steiner point to be decomposed. Given such a polyhedron with n ≥ 6 vertices, we show that it can be decomposed by adding at most interior Steiner points. We also show that this number is optimal in theworst case.
- ItemOn Tetrahedralisations of Reduced Chazelle Polyhedra with Interior Steiner Points(Amsterdam [u.a.] : Elsevier, 2016) Si, Hang; Goerigk, NadjaThe non-convex polyhedron constructed by Chazelle, known as the Chazelle polyhedron [4], establishes a quadratic lower bound on the minimum number of convex pieces for the 3d polyhedron partitioning problem. In this paper, we study the problem of tetrahedralising the Chazelle polyhedron without modifying its exterior boundary. It is motivated by a crucial step in tetrahedral mesh generation in which a set of arbitrary constraints (edges or faces) need to be entirely preserved. The goal of this study is to gain more knowledge about the family of 3d indecomposable polyhedra which needs additional points, so-called Steiner points, to be tetrahedralised. The requirement of only using interior Steiner points for the Chazelle polyhedron is extremely challenging. We first “cut off” the volume of the Chazelle polyhedron by removing the regions that are tetrahedralisable. This leads to a 3d non-convex polyhedron whose vertices are all in the two slightly shifted saddle surfaces which are used to construct the Chazelle polyhedron. We call it the reduced Chazelle polyhedron. It is an indecomposable polyhedron. We then give a set of (N + 1)2 interior Steiner points that ensures the existence of a tetrahedralisation of the reduced Chazelle polyhedron with 4(N + 1) vertices. The proof is done by transforming a 3d tetrahedralisation problem into a 2d edge flip problem. In particular, we design an edge splitting and flipping algorithm and prove that it gives to a tetrahedralisation of the reduced Chazelle polyhedron.
- ItemAdvanced Electric Propulsion Diagnostic Tools at IOM(Amsterdam [u.a.] : Elsevier, 2017) Bundesmann, C.; Eichhorn, C.; Scholze, F.; Spemann, D.; Neumann, H.; Scortecci, F.; Leiter, H.J.; Holste, K.; Klar, P.J.; Bulit, A.; Dannenmayer, K.; Amo, J. Gonzalez delRecently, we have set up an Advanced Electric Propulsion Diagnostic (AEPD) platform [1], which allows for the in-situ measurement of a comprehensive set of thruster performance parameters. The platform utilizes a five-axis-movement system for precise positioning of the thruster with respect to the diagnostic heads. In the first setup (AEPD1) an energy-selective mass spectrometer (ESMS) and a miniaturized Faraday probe for ion beam characterization, a telemicroscope and a triangular laser head for measuring the erosion of mechanical parts, and a pyrometer for surface temperature measurements were integrated. The capabilities of the AEPD1 platform were demonstrated with two electric propulsion thrusters, a gridded ion thruster RIT 22 (Airbus Defence & Space, Germany, [13]) and a Hall effect thruster SPT 100D EM1 (EDB Fakel, Russia, [1], [4]), in two different vacuum facilities.
- ItemWet-chemical Passivation of Anisotropic Plasmonic Nanoparticles for LSPR-sensing by a Silica Shell(Amsterdam [u.a.] : Elsevier, 2015) Thiele, Matthias; Götz, Isabell; Trautmann, Steffen; Müller, Robert; Csáki, Andrea; Henkel, Thomas; Fritzsche, WolfgangMetal nanoparticles showing the effect of localized surface plasmon resonance (LSPR), a collective oscillation of the conduction electrons upon interaction with light, represent an interesting tool for bioanalytics. This resonance is influenced by changes in the environment, and can be therefore used for the detection of molecular layers. The sensitivity, this means the extent of wavelength resonance shift per change in refractive index in the environment, represents an important performance parameter. It is higher for silver compared to gold particles, and is also increased for anisotropic particles. So silver triangles show a high potential for highly sensitive plasmonic nanoparticles. However, the stability under ambient conditions is rather poor. The paper demonstrates the passivation of silver triangles by silica coating using a wet-chemical approach. It compares the sensitivity for particles with and without passivation, and visualizes the passivation effect in a high resolution, single particle TEM study.
- ItemDevelopment and Implementation of a Guideline for the Combination of Additively Manufactured Joint Assemblies with Wire Actuators made of Shape Memory Alloys(Amsterdam [u.a.] : Elsevier, 2023) Löffler, Robin; Tremmel, Stephan; Hornfeck, RüdigerSmart Materials actuators in the form of wires made of shape memory alloys in combination with additively manufactured carrier components are used in a wide variety of prototype developments of innovative joint assemblies. This combination is relevant because of the same manufacturing costs of the additively manufactured components, which are independent of the quantity of parts, the free geometric design possibilities as well as the huge energy density of the aforementioned actuator technology. In particular, the focus is on the possibility of appropriately fitting large wire lengths on a compact part volume while taking into account acceptable force losses. Since there is no design guideline for such joint developments, each is individual, which results in unnecessarily long development times and a higher risk of errors. Based on selected in-house and third-party examples, integration possibilities of shape memory alloy wire actuators in additively manufactured carrier components are analysed and transferred into a universally applicable design guideline. These recommendations are brought into the framework of existing design guidelines of the VDI (Verein Deutscher Ingenieure – Association of German Engineers), namely VDI 2206 and VDI 2221 with extensions for additive manufacturing, for a better usability and integrability into existing processes. Finally, this results in a simplified access to the topic of the combination of additive manufacturing and shape memory alloys and a more efficient realisation of such joint developments.
- ItemAn Anisoptropic Surface Remeshing Strategy Combining Higher Dimensional Embedding with Radial Basis Functions(Amsterdam [u.a.] : Elsevier, 2016) Dassi, Franco; Farrell, Patricio; Si, HangMany applications heavily rely on piecewise triangular meshes to describe complex surface geometries. High-quality meshes significantly improve numerical simulations. In practice, however, one often has to deal with several challenges. Some regions in the initial mesh may be overrefined, others too coarse. Additionally, the triangles may be too thin or not properly oriented. We present a novel mesh adaptation procedure which greatly improves the problematic input mesh and overcomes all of these drawbacks. By coupling surface reconstruction via radial basis functions with the higher dimensional embedding surface remeshing technique, we can automatically generate anisotropic meshes. Moreover, we are not only able to fill or coarsen certain mesh regions but also align the triangles according to the curvature of the reconstructed surface. This yields an acceptable trade-off between computational complexity and accuracy.
- ItemGeneralized Regular Quadrilateral Mesh Generation based on Surface Foliation(Amsterdam [u.a.] : Elsevier, 2017) Lei, Na; Zheng, Xiaopeng; Si, Hang; Luo, Zhongxuan; Gu, XianfengThis work introduces a novel algorithm for quad-mesh generation based on surface foliation theory. The algorithm is based on the equivalence among colorable quad-meshes, measure foliations and holomorphic differentials. The holomorphic differentials can be obtained by graph-valued harmonic maps. The algorithm has several merits: it can be applied for surfaces with general topologies; the resulting quad-meshes have global tensor product structure and the least number of singularities; the algorithmic pipeline is fully automatic. The experimental results demonstrate the efficiency and efficacy of the proposed method.