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- ItemStrong Wet and Dry Adhesion by Cupped Microstructures(Washington, DC : American Chemical Society, 2019) Wang, Y.; Kang, V.; Arzt, E.; Federle, W.; Hensel, R.Recent advances in bio-inspired microfibrillar adhesives have resulted in technologies that allow reliable attachment to a variety of surfaces. Because capillary and van der Waals forces are considerably weakened underwater, fibrillar adhesives are however far less effective in wet environments. Although various strategies have been proposed to achieve strong reversible underwater adhesion, strong adhesives that work both in air and underwater without additional surface treatments have yet to be developed. In this study, we report a novel design - cupped microstructures (CM) - that generates strong controllable adhesion in air and underwater. We measured the adhesive performance of cupped polyurethane microstructures with three different cup angles (15, 30, and 45°) and the same cup diameter of 100 μm in dry and wet conditions in comparison to standard mushroom-shaped microstructures (MSMs) of the same dimensions. In air, 15°CM performed comparably to the flat MSM of the same size with an adhesion strength (force per real contact area) of up to 1.3 MPa, but underwater, 15°CM achieved 20 times stronger adhesion than MSM (∼1 MPa versus ∼0.05 MPa). Furthermore, the cupped microstructures exhibit self-sealing properties, whereby stronger pulls lead to longer stable attachment and much higher adhesion through the formation of a better seal. © 2019 American Chemical Society.
- ItemRoll-to-roll manufacturing of micropatterned adhesives by template compression(Basel : MDPI, 2018) Yu, D.; Beckelmann, D.; Opsölder, M.; Schäfer, B.; Moh, K.; Hensel, R.; de, Oliveira, P.; Arzt, E.For the next generation of handling systems, reversible adhesion enabled by micropatterned dry adhesives exhibits high potential. The versatility of polymeric micropatterns in handling objects made from various materials has been demonstrated by several groups. However, specimens reported in most studies have been restricted to the laboratory scale. Upscaling the size and quantity of micropatterned adhesives is the next step to enable successful technology transfer. Towards this aim, we introduce a continuous roll-to-roll replication process for fabrication of high-performance, mushroom-shaped micropatterned dry adhesives. The micropatterns were made from UV-curable polyurethane acrylates. To ensure the integrity of the complex structure during the fabrication process, flexible templates were used. The compression between the template and the wet prepolymer coating was investigated to optimize replication results without structural failures, and hence, to improve adhesion. As a result, we obtained micropatterned adhesive tapes, 10 cm in width and several meters in length, with adhesion strength about 250 kPa to glass, suitable for a wide range of applications. © 2018 by the authors.
- ItemSwitchable double-sided micropatterned adhesives for selective fixation and detachment(Amsterdam : Elsevier, 2019) Tinnemann, V.; Arzt, E.; Hensel, R.Micropatterned dry adhesives are promising candidates for the development of innovative adhesive platforms. Their reversible adhesion to various materials and surfaces has been reported over more than a decade. Switching between a strong and a weak adhesive state can be introduced by elastic buckling instabilities of the microstructure. In this work, we report on novel adhesive pads that exhibit micropatterned pillars on both sides. In double-sided PDMS micropatterns, the dimensions of the pillar structures were tuned by modulating the critical force for buckling during compressive loading. In this way, selective detachment of glass substrates was induced from one side of the pad. Our results indicate a significant switching efficiency of up to 83% between the strong and weak adhesive state. The new structures have high potential for emerging applications where temporary, double-sided fixations in combination with a predetermined detachment location are required. © 2018
- ItemScaling of bird wings and feathers for efficient flight(Washington, D.C. : American Association for the Advancement of Science, 2019) Sullivan, T.N.; Meyers, M.A.; Arzt, E.Aves are an incredibly diverse class of animals, ranging greatly in size and thriving in a wide variety of environments. Here, we explore the scaling trends of bird wings in connection with their flight performance. The tensile strength of avian bone is hypothesized to be a limiting factor in scaling the humerus with mass, which is corroborated by its experimentally determined allometric scaling trend. We provide a mechanics analysis that explains the scaling allometry of the wing humerus length, L H , with body weight W, L H ∝ W 0.44 . Lastly, wing feathers are demonstrated to generally scale isometrically with bird mass, with the exception of the spacing between barbules, which falls within the same range for birds of all masses. Our findings provide insight into the “design” of birds and may be translatable to more efficient bird-inspired aircraft structures. © 2019 American Association for the Advancement of Science. All rights reserved.