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Author: Arzt, Eduard × Author: Zhang, Xuan × End date: 2024 × Start date: 2020 × Version: publishedVersion × WGL Institute: INM ×

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Now showing 1 - 4 of 4
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    A Design Strategy for Mushroom-Shaped Microfibrils With Optimized Dry Adhesion: Experiments and Finite Element Analyses
    (New York, NY : ASME, 2021) Zhang, Xuan; Wang, Yue; Hensel, René; Arzt, Eduard
    Enhanced dry adhesion of micropatterned polymeric surfaces has been frequently demonstrated. Among the design parameters, the cap geometry plays an important role to improve their performance. In this study, we combined experiments on single polyurethane mushroom-shaped fibrils (with a stalk diameter of 80 µm and height of 125 µm) against flat glass, with numerical simulations implementing a cohesive zone. We found that the geometry of the mushroom cap strongly affects the interfacial crack behavior and the pull-off stress. The experimental and numerical results suggest that optimal adhesion was accompanied by the appearance of both edge and interior interfacial cracks during separation. Finite elemental analyses revealed the evolution of the interfacial stress distributions as a function of the cap thickness and confirmed the distinct detachment mechanisms. Furthermore, the effect of the stalk diameter and the Young's modulus on the adhesive force was established, resulting in an optimal design for mushroom-shaped fibrils.
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    Tuning the Release Force of Microfibrillar Adhesives by Geometric Design
    (Weinheim : Wiley-VCH, 2022) Barnefske, Lena; Rundel, Fabian; Moh, Karsten; Hensel, René; Zhang, Xuan; Arzt, Eduard
    Switchable micropatterned adhesives exhibit high potential as novel resource-efficient grippers in future pick-and-place systems. In contrast with the adhesion acting during the “pick” phase, the release during the “place” phase has received little research attention so far. For objects smaller than typically 1 mm, release may become difficult as gravitational and inertial forces are no longer sufficient to allow shedding of the object. A compressive overload can initiate release by elastic buckling of the fibrils, but the switching ratio (ratio between high and low adhesion force) is typically only 2–3. In this work, new microfibrillar designs are reported exhibiting directional buckling with high switching ratios in the order of 20. Their functionality is illustrated by in situ optical observation of the contact signatures. Such micropatterns can enable the successful release of small objects with high placement accuracy.
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    Sliding Mechanism for Release of Superlight Objects from Micropatterned Adhesives
    (Weinheim : Wiley-VCH, 2022) Wang, Yue; Zhang, Xuan; Hensel, René; Arzt, Eduard
    Robotic handling and transfer printing of micrometer-sized superlight objects is a crucial technology in industrial fabrication. In contrast to the precise gripping with micropatterned adhesives, the reliable release of superlight objects with negligible weight is a great challenge. Slanted deformable polymer microstructures, with typical pillar cross-section 150 µm × 50 µm, are introduced with various tilt angles that enable a reduction of adhesion by a switching ratio of up to 500. The experiments demonstrate that the release from a smooth surface involves sliding of the contact during compression and subsequent peeling of the object during retraction. The handling of a 0.5 mg perfluorinated polymer micro-object with high accuracy in repeated pick-and-place cycles is demonstrated. Based on beam theory, the forces and moments acting at the tip of the microstructure are analyzed. As a result, an expression for the pull-off force is proposed as a function of the sliding distance and a guide to an optimized design for these release structures is provided.
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    A bioinspired snap-through metastructure for manipulating micro-objects
    (Washington, DC [u.a.] : American Association for the Advancement of Science, 2022) Zhang, Xuan; Wang, Yue; Tian, Zhihao; Samri, Manar; Moh, Karsten; McMeeking, Robert M.; Hensel, René; Arzt, Eduard
    Micro-objects stick tenaciously to each other—a well-known show-stopper in microtechnology and in handling micro-objects. Inspired by the trigger plant, we explore a mechanical metastructure for overcoming adhesion involving a snap-action mechanism. We analyze the nonlinear mechanical response of curved beam architectures clamped by a tunable spring, incorporating mono- and bistable states. As a result, reversible miniaturized snap-through devices are successfully realized by micron-scale direct printing, and successful pick-and-place handling of a micro-object is demonstrated. The technique is applicable to universal scenarios, including dry and wet environment, or smooth and rough counter surfaces. With an unprecedented switching ratio (between high and low adhesion) exceeding 104, this concept proposes an efficient paradigm for handling and placing superlight objects.