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Author: Bittrich, Lars ×

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    Optimizing Variable-Axial Fiber-Reinforced Composite Laminates: The Direct Fiber Path Optimization Concept
    (London [u.a.] : Taylor & Francis, 2019) Bittrich, Lars; Spickenheuer, Axel; Almeida Jr., José Humberto S.; Müller, Sascha; Kroll, Lothar; Heinrich, Gert
    The concept of aligning reinforcing fibers in arbitrary directions offers a new perception of exploiting the anisotropic characteristic of the carbon fiber-reinforced polymer (CFRP) composites. Complementary to the design concept of multiaxial composites, a laminate reinforced with curvilinear fibers is called variable-axial (also known as variable stiffness and variable angle tow). The Tailored Fiber Placement (TFP) technology is well capable of manufacturing textile preforming with a variable-axial fiber design by using adapted embroidery machines. This work introduces a novel concept for simulation and optimization of curvilinear fiber-reinforced composites, where the novelty relies on the local optimization of both fiber angle and intrinsic thickness build-up concomitantly. This framework is called Direct Fiber Path Optimization (DFPO). Besides the description of DFPO, its capabilities are exemplified by optimizing a CFRP open-hole tensile specimen. Key results show a clear improvement compared to the current often used approach of applying principal stress trajectories for a variable-axial reinforcement pattern. © 2019 Lars Bittrich et al.
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    On the Resin Transfer Molding (RTM) Infiltration of Fiber-Reinforced Composites Made by Tailored Fiber Placement
    (Basel : MDPI, 2022) Bittrich, Lars; Seuffert, Julian; Dietrich, Sarah; Uhlig, Kai; de Vargas Lisboa, Tales; Kärger, Luise; Spickenheuer, Axel
    Tailored fiber placement (TFP) is a preform manufacturing process in which rovings made of fibrous material are stitched onto a base material, increasing the freedom for the placement of fibers. Due to the particular kinematics of the process, the infiltration of TFP preforms with resin transfer molding (RTM) is sensitive to multiple processes and material parameters, such as injection pressure, resin viscosity, and fiber architecture. An experimental study is conducted to investigate the influence of TFP manufacturing parameters on the infiltration process. A transparent RTM tool that enables visual tracking of the resin flow front was developed and constructed. Microsection evaluations were produced to observe the thickness of each part of the composite and evaluate the fiber volume content of that part. Qualitative results have shown that the infiltration process in TFP structures is strongly influenced by a top and bottom flow layer. The stitching points and the yarn also create channels for the resin to flow. Furthermore, the stitching creates some eye-like regions, which are resin-rich zones and are normally not taken into account during the infusion of TFP parts.