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Author: Dittrich, Christian × Version: publishedVersion ×

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    Extrusion of Different Plants into Fibre for Peat Replacement in Growing Media: Adjustment of Parameters to Achieve Satisfactory Physical Fibre-Properties
    (Basel : MDPI AG, 2021) Dittrich, Christian; Pecenka, Ralf; Loes, Anne-Kristin; Caceres, Rafaela; Conroy, Judith; Rayns, Francis; Schmutz, Ulrich; Kir, Alev; Kruggel-Emden, Harald
    Peat is a highly contentious input in agriculture. Replacing or reducing peat by substitution with lignocellulosic biomass processed into fibre by twin-screw-extrusion could contribute to more sustainable agriculture with regard to horticultural production. Therefore, plant wastes including pruning from Olea europaea L. and Vitis spp. L., residues from perennial herbs like Salvia spp. L., Populus spp. L. and forest biomass were processed to fibre for peat replacement with a biomass extruder. The water-holding-capacity (WHC), particle-size-distribution and other physical fibre characteristics were determined and compared to peat. The specific energy demand during extrusion was measured for aperture settings from 6–40 mm. No fibre reached the 82% WHC of peat. At the setting of 20 mm of all materials investigated, Salvia performed best with a WHC of 53% and moderate specific energy demand (167 kWh tDM−1) followed by Olea europaea with a WHC of 43% and a low energy demand (93 kWh tDM−1). For Populus, opening the aperture from 20–40 mm decreased energy demand by 41% and WHC by 27%. The drying of biomass for storage and remoistening during extrusion increased the specific energy demand. Despite a lower WHC than peat, all investigated materials are suitable to replace peat in growing media regarding their physical properties.
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    Influence of Processing Parameters on Fibre Properties during Twin-Screw Extrusion of Poplar Wood Chips
    (Basel : MDPI, 2022) Dittrich, Christian; Pecenka, Ralf; Selge, Benjamin; Ammon, Christian; Kruggel-Emden, Harald
    For sustainable agriculture, the contentious input of peat in growing media needs to be replaced by a substitute with the best possible water-holding capacity (WHC). Wood from fast growing poplar trees, cultivated in short rotation coppices (SRC), is a suitable alternative if it is processed correctly in a twin-screw extruder. The processing parameters, such as the aperture setting of the extruder, moisture content, and specific energy demand (SED), during twin-screw extrusion, as well as their influence on fibre properties such as WHC and particle size distribution, are investigated. SRC-poplar wood chips from clone Max3 are the raw material used for this research. As a result, the best volume-based WHC (75%) at −1 kPa suction tension was achieved for dry extruded wood chip fibre at an aperture setting of 15 mm and an SED of 340 kWh*t−1. The smallest SED of 140 kWh*t−1 was measured at apertures of 35 mm and 40 mm, which resulted in a volume-based WHC of approximately 30% and a dry matter mass flow during processing of 0.289 t*h−1 (40 mm). The particle size distribution of semi-dry wood chips has the highest fine fraction as well as the smallest coarse fraction. Conclusively, poplar wood can be processed fresh and dry into fibre at an acceptable SED, which results in an acceptable WHC.
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    Effects of Feeding Speed and Temperature on Properties of Briquettes from Poplar Wood Using a Hydraulic Briquetting Press
    (Basel : MDPI, 2023) Orisaleye, Joseph I.; Jekayinfa, Simeon O.; Dittrich, Christian; Obi, Okey F.; Pecenka, Ralf
    Biomass has a high potential to contribute towards resolving the energy deficit. Processing biomass into solid fuels enhances its use in various bioenergy conversion technologies. The quality of densified biomass depends on several variables. The investigation of the effect of densification parameters on briquette quality is necessary for process optimization. This study investigates the influence of die temperature (100, 120, 140 °C) and feeding speed (2.4, 2.9, 3.3 mm s−1) on the quality of briquettes produced from poplar using a hydraulic biomass briquetting machine. The density of the briquettes ranged between 746.7 and 916.8 kg m−3, the mechanical durability ranged from 97.4 to 98.4%, and the water resistance index was between 91.6 and 96.1%. The results show that the temperature was statistically significant (p < 0.05) on the density, mechanical durability and water resistance of biomass briquettes. The feeding speed was statistically significant (p < 0.05) on the density and water resistance. The interaction of temperature and feeding speed was statistically significant (p < 0.05) on all properties considered. The results obtained in this study are useful for optimizing the quality of briquettes produced using the hydraulic piston press.