2013, Song, K.K., Pauly, S., Sun, B.A, Tan, J., Stoica, M., Kühn, U., Eckert, J.

The variation of the transformation-mediated deformation behavior with microstructural changes in CuZr-based bulk metallic glass composites is investigated. With increasing crystalline volume fraction, the deformation mechanism gradually changes from a shear-banding dominated process as evidenced by a chaotic serrated flow behavior, to being governed by a martensitic transformation with a pronounced elastic-plastic stage, resulting in different plastic deformations evolving into a self-organized critical state characterized by the power-law distribution of shear avalanches. This is reflected in the stress-strain curves by a single-to-"double"-to-"triple"- double yielding transition and by different mechanical properties with different serrated flow characteristics, which are interpreted based on the microstructural evolutions and a fundamental energy theorem. Our results can assist in understanding deformation behaviors for high-performance metastable alloys.

2013, Pauly, S., Löber, L., Petters, R., Stoica, M., Scudino, S., Kühn, U., Eckert, J.

Metallic glasses and their descendants, the so-called bulk metallic glasses (BMGs), can be regarded as frozen liquids with a high resistance to crystallization. The lack of a conventional structure turns them into a material exhibiting near-theoretical strength, low Young's modulus and large elasticity. These unique mechanical properties can be only obtained when the metallic melts are rapidly cooled to bypass the nucleation and growth of crystals. Most of the commonly known and used processing routes, such as casting, melt spinning or gas atomization, have intrinsic limitations regarding the complexity and dimensions of the geometries. Here, it is shown that selective laser melting (SLM), which is usually used to process conventional metallic alloys and polymers, can be applied to implement complex geometries and components from an Fe-base metallic glass. This approach is in principle viable for a large variety of metallic alloys and paves the way for the novel synthesis of materials and the development of parts with advanced functional and structural properties without limitations in size and intricacy.

2017, Bönisch, M., Panigrahi, A., Stoica, M., Calin, M., Ahrens, E., Zehetbauer, M., Skrotzki, W., Eckert, J.

Ti-Alloys represent the principal structural materials in both aerospace development and metallic biomaterials. Key to optimizing their mechanical and functional behaviour is in-depth know-how of their phases and the complex interplay of diffusive vs. displacive phase transformations to permit the tailoring of intricate microstructures across a wide spectrum of configurations. Here, we report on structural changes and phase transformations of Ti-Nb alloys during heating by in situ synchrotron diffraction. These materials exhibit anisotropic thermal expansion yielding some of the largest linear expansion coefficients (+ 163.9×10-6 to-95.1×10-6 °C-1) ever reported. Moreover, we describe two pathways leading to the precipitation of the α-phase mediated by diffusion-based orthorhombic structures, α″lean and α″iso. Via coupling the lattice parameters to composition both phases evolve into α through rejection of Nb. These findings have the potential to promote new microstructural design approaches for Ti-Nb alloys and β-stabilized Ti-Alloys in general.

2012, Kim, J.Y., Scudino, S., Kühn, U., Kim, B.S., Lee, M.H., Eckert, J.

Brass-matrix composites reinforced with 40 and 60 vol.% of Ni59Zr20Ti16Si2Sn3 glassy particles were produced by powder metallurgy. The crystallization behavior and the temperature dependence of the viscosity of the glass reinforcement were studied in detail to select the proper sintering parameters in order to avoid crystallization of the glassy phase during consolidation. The brass-glass powder mixtures were prepared through manual blending as well as by ball milling to analyze the effect of the matrix ligament size on the mechanical properties of the composites. The powder mixtures were then consolidated into highly-dense bulk specimens at temperatures within the supercooled liquid region by hot pressing followed by hot extrusion. The preparation of the powder mixtures has a strong influence on the mechanical behavior of the composites. The strength increases from 500 MPa for pure brass to 740 and 925 MPa for the blended composites with 40 and 60vol.% of glass reinforcement, while the strength increases to 1,240 and 1,640 MPa for the corresponding composites produced by ball milling. Modeling of the mechanical properties indicates that this behavior is related to the reduced matrix ligament size characterizing the milled composites.

2011, Ren, J.L., Chen, C., Wang, G., Mattern, N., Eckert, J.

Under compression loading, bulk metallic glasses (BMGs) irreversibly deform through shear banding manifested as a serrated flow behavior. By using a statistical analysis together with a complementary dynamical analysis of the stress-time curves during serrated flow, we characterize the distinct spatiotemporal dynamical regimes and find that the plastic dynamic behavior of a Cu50Zr45Ti5 BMG changes from chaotic to self-organized critical behavior with increasing strain rate. This plastic dynamics transition with the strain rate is interpreted in the frame of the competence between the neighboring elastic strain field forming and relaxation processes.

2011, Shpak, A.P., Il’inskii, A.G., Marunyak, A.V., Slukhovskyy, O.I., Lepeeva, Yu. V., Dekhtyar, A., Kaban, I., Mattern, N., Eckert, J.

Crystallization of Fe82Si2B16 and Fe82Si4B14 metallic glasses upon heat treatment has been studied. The amorphous ribbons have been isothermally annealed at different temperatures (673, 693, 733 and 743 K) and for various times (from 15 min to 78 hours). Phase compositions and the sequence of their appearance in dependence on the annealing temperature and time have been established.

2014, Thoss, F., Giebeler, L., Weißer, K., Feller, J., Eckert, J.

Crystalline phase transitions cause volume changes, which entails a fast destroying of the electrode. Non-crystalline states may avoid this circumstance. Herein we present structural and electrochemical investigations of pre-lithiated, amorphous Al39Li43Fe13Si5-powders, to be used as electrode material for Li-ion batteries. Powders of master alloys with the compositions Al39Li43Fe13Si5 and Al39Li43Fe13Si5 + 5 mass-% FeO were prepared via ball milling and achieved amorphous/nanocrystalline states after 56 and 21.6 h, respectively. In contrast to their Li-free amorphous pendant Al78Fe13Si9, both powders showed specific capacities of about 400 and 700 Ah/kgAl, respectively, after the third cycle.

2011, Marr, T., Freudenberger, J., Seifert, D., Klauß, H., Romberg, J., Okulov, I., Scharnweber, J., Eschke, A., Oertel, C.-G., Skrotzki, W., Kühn, U., Eckert, J., Schultz, L.

An alternative deformation technique was applied to a composite made of titanium and an aluminium alloy in order to achieve severe plastic deformation. This involves accumulative swaging and bundling. Furthermore, it allows uniform deformation of a composite material while producing a wire which can be further used easily. Detailed analysis concerning the control of the deformation process, mesostructural and microstructural features and tensile testing was carried out on the as produced wires. A strong grain refinement to a grain size of 250–500 nm accompanied by a decrease in h111i fibre texture component and a change from low angle to high angle grain boundary characteristics is observed in the Al alloy. A strong increase in the mechanical properties in terms of ultimate tensile strength ranging from 600 to 930 MPa being equivalent to a specific strength of up to 223 MPa/g/cm3 was achieved.

2014, Lee, M.H., Kim, B.S., Kim, D.H., Ott, R.T., Sansoz, F., Eckert, J.

We investigated the effect of geometrically constrained stress-strain conditions on the formation of nanotwins in -brass phase reinforced Ni59Zr20 Ti16 Si2 Sn3 metallic glass (MG) matrix deformed under macroscopic uniaxial compression. The specific geometrically constrained conditions in the samples lead to a deviation from a simple uniaxial state to a multi-axial stress state, for which nanocrystallization in the MG matrix together with nanoscale twinning of the brass reinforcement is observed in localized regions during plastic flow. The nanocrystals in the MG matrix and the appearance of the twinned structure in the reinforcements indicate that the strain energy is highly confined and the local stress reaches a very high level upon yielding. Both the effective distribution of reinforcements on the strain enhancement of composite and the effects of the complicated stress states on the development of nanotwins in the second-phase brass particles are discussed.

2014, Zhu, L.-F., Friák, M., Udyansky, A., Ma, D., Schlieter, A., Kühn, U., Eckert, J., Neugebauer, J.

We employ density functional theory (DFT) to calculate pressure dependences of selected thermodynamic, structural and elastic properties as well as electronic structure characteristics of equiatomic B2 FeTi. We predict ground-state single-crystalline Young's modulus and its two-dimensional counterpart, the area modulus, together with homogenized polycrystalline elastic parameters. Regarding the electronic structure of FeTi, we analyze the band structure and electronic density of states. Employing (i) an analytical dynamical matrix parametrized in terms of elastic constants and lattice parameters in combination with (ii) the quasiharmonic approximation we then obtained free energies, the thermal expansion coefficient, heat capacities at constant pressure and volume, as well as isothermal bulk moduli at finite temperatures. Experimental measurements of thermal expansion coefficient complement our theoretical investigation and confirm our theoretical predictions. It is worth mentioning that, as often detected in other intermetallics, some materials properties of FeTi strongly differ from the average of the corresponding values found in elemental Fe and Ti. These findings can have important implications for future materials design of new intermetallic materials.