2020, Deng, L., Gebert, A., Zhang, L., Chen, H.Y., Gu, D.D., Kühn, U., Zimmermann, M., Kosiba, K., Pauly, S.

Nearly fully dense, glassy Zr52.5Cu17.9Ni14.6Al10Ti5 bulk specimens were fabricated by selective laser melting (SLM) and their behaviour during compressive loading, during wear testing and in a corrosive medium was investigated. Their performance was compared with as-cast material of the same composition. The additively manufactured samples exhibit a yield strength around 1700 MPa combined with a plastic strain of about 0.5% after yielding despite the residual porosity of 1.3%, which is distributed uniformly in the samples. The propagation of shear bands in the bulk metallic glass prepared by SLM was studied. The specific wear rate and the worn surfaces demonstrated that similar wear mechanisms are active in the SLM and the as-cast samples. Hence, manufacturing the glass in layers does not adversely affect the wear properties. The same holds for the corrosion tests, which were carried out in 0.01 M Na2SO4 and 0.1 M NaCl electrolyte. The anodic polarization curves of SLM samples and as-cast samples revealed a similar corrosion behaviour. However, the SLM samples have a slightly reduced susceptibility to pitting corrosion and exhibit an improved surface healing ability, which might be attributed to an improved homogeneity of the additively manufactured glass.

2021, Otto, M., Pilz, S., Gebert, A., Kühn, U., Hufenbach, J.

In the last decade, additive manufacturing technologies like laser powder bed fusion (LPBF) have emerged strongly. However, the process characteristics involving layer-wise build-up of the part and the occurring high, directional thermal gradient result in significant changes of the microstructure and the related properties compared to traditionally fabricated materials. This study presents the influence of the build direction (BD) on the microstructure and resulting properties of a novel austenitic Fe-30Mn-1C-0.02S alloy processed via LPBF. The fabricated samples display a {011} texture in BD which was detected by electron backscatter diffraction. Furthermore, isolated binding defects could be observed between the layers. Quasi-static tensile and compression tests displayed that the yield, ultimate tensile as well as the compressive yield strength are significantly higher for samples which were built with their longitudinal axis perpendicular to BD compared to their parallel counterparts. This was predominantly ascribed to the less severe effects of the sharp-edged binding defects loaded perpendicular to BD. Additionally, a change of the Young’s modulus in dependence of BD could be demonstrated, which is explained by the respective texture. Potentiodynamic polarization tests conducted in a simulated body fluid revealed only slight differences of the corrosion properties in dependence of the build design.

2020, Gebert, A., Geissler, D., Pilz, S., Uhlemann, M., Davani, F.A., Hilke, S., Rösner, H., Wilde, G.

The project “Stress Corrosion Cracking of Zr-based Bulk Metallic Glasses” (SCC of Zr-BMGs) within PP1594 mainly dealt with mechanical–corrosive interactions and failure of this class of metastable materials. It focused on one of the most application-relevant zirconium (Zr)-BMG, Vit(reloy) 105, with composition Zr52.5Cu17.9Ni14.6Al10Ti5 (at.%). Even though this BMG is known as an extraordinary glass former, the metallurgical processing is still a critical issue. In contrast to conventional processing, i.e., arc melting of master alloy ingots from single constituents, a different route using binary pre-alloys for the master alloys production was applied and led to superior mechanical properties upon mechanical testing under tensile and three-point-bending (3PB) conditions in air. As a reference and for a detailed understanding of failure, fracture, and cracking of Zr-based BMG in air, notched specimen 3PB experiments with in situ microscopic observation were done and the still controversial interpretation of the mechanical behavior of BMG in the framework of fracture mechanics was addressed. The specimen from the in situ 3PB tests served for transmission electron microscopy (TEM) investigations on the structural nature of shear bands in BMG on the atomistic scale. Altogether, complete crack paths could be observed and analyzed, and based on this, details of the shear band-driven crack growth are described. While in first SCC studies using a newly developed setup full cross section (3PB) bars were investigated, in recent in situ experiments, notched specimens were tested in 0.01 M NaCl, yielding strong evidence for a catastrophic failure due to hydrogen embrittlement (HE). The known susceptibility to pitting corrosion in halide-containing environments is only the initial stage for failure under SCC conditions. Once pitting is initiated, the local electrode potential is severely reduced. Further, the hydrolysis reaction of oxidized Zr4+ to zirconyl ions ZrO2+ during local BMG dissolution produces H+ and, thus, a local acidic environment that enables proton reduction and hydrogen absorption in the stressed BMG region. The peculiar failure and fracture surface characteristics as well as the proven local reduction of the pH value in the vicinity of the notch during in situ experiments clearly account for the proposed HE-SCC failure mechanism.

2016, Madian, M., Klose, M., Jaumann, T., Gebert, A., Oswald, S., Ismail, N., Eychmüller, A., Eckerta, J., Giebeler, L.

Developing novel electrode materials is a substantial issue to improve the performance of lithium ion batteries. In the present study, single phase Ti–Sn alloys with different Sn contents of 1 to 10 at% were used to fabricate Ti–Sn–O nanotubes via a straight-forward anodic oxidation step in an ethylene glycolbased solution containing NH4F. Various characterization tools such as SEM, EDXS, TEM, XPS and Raman spectroscopy were used to characterize the grown nanotube films. Our results reveal the successful formation of mixed TiO2/SnO2 nanotubes in the applied voltage range of 10–40 V. The as-formed nanotubes are amorphous and their dimensions are precisely controlled by tuning the formation voltage which turns Ti–Sn–O nanotubes into highly attractive materials for various applications. As an example, the Ti–Sn–O nanotubes offer promising properties as anode materials in lithium ion batteries. The electrochemical performance of the grown nanotubes was evaluated against a Li/Li+ electrode at a current density of 504 mA cm2. The results demonstrate that TiO2/SnO2 nanotubes prepared at 40 V on a TiSn1 alloy substrate display an average 1.4 fold increase in areal capacity with excellent cycling stability over more than 400 cycles compared to the pure TiO2 nanotubes fabricated and tested under identical conditions. This electrode was tested at current densities of 50, 100, 252, 504 and 1008 mA cm2 exhibiting average capacities of 780, 660, 490, and 405 mA cm2 (i.e. 410, 345, 305 and 212 mA h g1), respectively. The remarkably improved electrochemical performance is attributed to enhanced lithium ion diffusion which originates from the presence of SnO2 nanotubes and the high surface area of the mixed oxide tubes. The TiO2/SnO2 electrodes retain their original tubular structure after electrochemical cycling with only slight changes in their morphology.

2019, Kovalska, N., Tsyntsaru, N., Cesiulis, H., Gebert, A., Fornell, J., Pellicer, E., Sort, J., Hansal, W., Kautek, W.

A detailed electrochemical study and investigation of a Fe-P glycine bath as a function of the temperature and glycine concentrations and current density, and their resulting corrosion and mechanical behavior is presented. A low addition of glycine to the electrolyte led to a drastic increase of the P content. At low Fe-P deposition rates, heterogeneous rough deposits with morphological bumps and pores were observed. By increasing the Fe-P deposition rate, the number of pores were reduced drastically, resulting in smooth coatings. Increasing the P content led to the formation of nanocrystalline grains from an "amorphous-like" state. Coatings with higher P contents exhibited better corrosion resistance and hardening, most likely attributed to grain boundary strengthening.

2018, Kauschke, V., Gebert, A., Calin, M., Eckert, J., Scheich, S., Heiss, C., Lips, K.S.

Introduction Treatment of osteoporotic fractures is still challenging and an urgent need exists for new materials, better adapted to osteoporotic bone by adjusted Young’s modulus, appropriate surface modification and pharmaceuticals. Materials and methods Titanium-40-niobium alloys, mechanically ground or additionally etched and titanium-6-alu-minium-4-vanadium were analyzed in combination with brain-derived neurotrophic factor, acetylcholine and nicotine to determine their effects on human mesenchymal stem cells in vitro over 21 days using lactate dehydrogenase and alkaline phosphatase assays, live cell imaging and immunofluorescence microscopy. Results Cell number of human mesenchymal stem cells of osteoporotic donors was increased after 14 d in presence of ground titanium-40-niobium or titanium-6-aluminium-4-vanadium, together with brain-derived neurotrophic factor. Cell number of human mesenchymal stem cells of non osteoporotic donors increased after 21 d in presence of titanium-6-aluminium-4-vanadium without pharmaceuticals. No significant increase was measured for ground or etched titanium-40-niobium after 21 d. Osteoblast differentiation of osteoporotic donors was significantly higher than in non osteoporotic donors after 21 d in presence of etched, ground titanium-40-niobium or titanium-6-aluminium-4-vanadium accompanied by all pharmaceuticals tested. In presence of all alloys tested brain-derived neurotrophic factor, acetylcholine and nicotine increased differentiation of cells of osteoporotic donors and accelerated it in non osteoporotic donors. Conclusion We conclude that ground titanium-40-niobium and brain-derived neurotrophic factor might be most suitable for subsequent in vivo testing.

2022, Pilz, S., Hariharan, A., Günther, F., Zimmermann, M., Gebert, A.

In this study, the influence of ωiso precipitates on the active deformation mechanisms and the mechanical properties of the biomedical β-type Ti-40Nb alloy are revealed. Low temperature heat treatments (aging) at 573 K for durations up to 108.0 ks were carried out for a cold-rolled and recrystallized sample state. After an aging time of 3.6 ks the ωiso phase was determined by means of synchrotron XRD and the fraction and the crystallite size of ωiso increased progressively with increasing aging time. Due to the high intrinsic Young's modulus of the ωiso phase, the Young's modulus increased gradually with the aging time from 63 GPa, for the recrystallized reference condition, to values of 70 GPa (3.6 ks), 73 GPa (14.4 ks), 81 GPa (28.8 ks) and 96 GPa (108.0 ks). Depending on the aging time, also a change of the active deformation mechanisms occurred, resulting in significantly altered mechanical properties. For the single β-phase reference microstructure, stress-induced martensite (SIM) formation, {332} <113> twinning and dislocation slip were observed under tensile loading, resulting in a low 0.2% proof stress of around 315 MPa but a high elongation at fracture of 26.2%. With increasing aging time, SIM formation and mechanical twinning are progressively hindered under tensile loading. SIM formation could not be detected for samples aged longer than 3.6 ks. The amount and thickness of deformation twins is clearly reduced with increasing aging time and for samples aged longer than 14.4 ks deformation twinning is completely suppressed. As a result of the changed deformation mechanisms and the increase of the critical stress for slip caused by ωiso, the 0.2% proof stress of the aged samples increased gradually from 410 MPa (3.6 ks) to around 910 MPa (108.0 ks). With regard to application as new bone implant material, a balanced ratio of a low Young's modulus of E = 73 GPa and higher 0.2% proof stress of 640 MPa was achieved after an aging time of 14.4 ks.

2019, Geissler, D., Uhlemann, M., Gebert, A.

Zr-base bulk metallic glasses (BMG) are prone to pitting corrosion in halide containing solutions and also stress corrosion cracking (SCC) is often interpreted in this context. This work presents in situ SCC experiments on notched Zr52.5Cu17.9Ni14.6Al10Ti5 (at.%) BMG bars under 3-point bending in dilute NaCl solution. They show that pitting corrosion is only the initiating process. The pitted areas have a lower local corrosion potential and the reaction of Zr4+ to zirconyl ions in solution produces H+ that can be reduced and absorbed in the local acidic environment. So, hydrogen embrittlement causes the observed catastrophic failure and peculiar fracture surface characteristics. © 2019 The Authors