Search Results

Now showing 1 - 10 of 24
  • Item
    Optimal control of multiphase steel production
    (Berlin ; Heidelberg : Springer, 2019) Hömberg, Dietmar; Krumbiegel, Klaus; Togobytska, Nataliya
    An optimal control problem for the production of multiphase steel is investigated that takes into account phase transformations in the steel slab. The state equations are a semilinear heat equation coupled with an ordinary differential equation, that describes the evolution of the steel microstructure. The time-dependent heat transfer coefficient serves as a control function. Necessary and sufficient optimality conditions for the control problem are derived. For the numerical solution of the control problem, a reduced sequential quadratic programming method with a primal-dual active set strategy is developed. The numerical results are presented for the optimal control of a cooling line in the production of hot-rolled Mo–Mn dual phase steel. © 2019, The Author(s).
  • Item
    Analysis and simulation of multifrequency induction hardening
    (Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2013) Hömberg, Dietmar; Petzold, Thomas; Rocca, Elisabetta
    We study a model for induction hardening of steel. The related differential system consists of a time domain vector potential formulation of the Maxwells equations coupled with an internal energy balance and an ODE for the volume fraction of austenite, the high temperature phase in steel. We first solve the initial boundary value problem associated by means of a Schauder fixed point argument coupled with suitable a-priori estimates and regularity results. Moreover, we prove a stability estimate entailing, in particular, uniqueness of solutions for our Cauchy problem. We conclude with some finite element simulations for the coupled system.
  • Item
    A revisited Johnson-Mehl-Avrami-Kolmogorov model and the evolution of grain-size distributions in steel
    (Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2016) Hömberg, Dietmar; Patacchini, Francesco Saverio; Sakamoto, Kenichi; Zimmer, Johannes
    The classical Johnson-Mehl-Avrami-Kolmogorov approach for nucleation and growth models of diffusive phase transitions is revisited and applied to model the growth of ferrite in multiphase steels. For the prediction of mechanical properties of such steels, a deeper knowledge of the grain structure is essential. To this end, a Fokker-Planck evolution law for the volume distribution of ferrite grains is developed and shown to exhibit a log-normally distributed solution. Numerical parameter studies are given and confirm expected properties qualitatively. As a preparation for future work on parameter identification, a strategy is presented for the comparison of volume distributions with area distributions experimentally gained from polished micrograph sections.
  • Item
    A time domain sampling method for inverse acoustic scattering problems
    (Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2015) Guo, Yukun; Hömberg, Dietmar; Hu, Guanghui; Li, Jingzhi; Liu, Hongyu
    This work concerns the inverse scattering problems of imaging unknown/inaccessible scatterers by transient acoustic near-field measurements. Based on the analysis of the migration method, we propose efficient and effective sampling schemes for imaging small and extended scatterers from knowledge of time-dependent scattered data due to incident impulsive point sources. Though the inverse scattering problems are known to be nonlinear and ill-posed, the proposed imaging algorithms are totally direct involving only integral calculations on the measurement surface. Theoretical justifications are presented and numerical experiments are conducted to demonstrate the effectiveness and robustness of our methods. In particular, the proposed static imaging functionals enhance the performance of the total focusing method (TFM) and the dynamic imaging functionals show analogous behavior to the time reversal inversion but without solving time-dependent wave equations.
  • Item
    Chance constraints in PDE constrained optimization
    (Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2016) Farshbaf-Shaker, M. Hassan; Henrion, René; Hömberg, Dietmar
    Chance constraints represent a popular tool for finding decisions that enforce a robust satisfaction of random inequality systems in terms of probability. They are widely used in optimization problems subject to uncertain parameters as they arise in many engineering applications. Most structural results of chance constraints (e.g., closedness, convexity, Lipschitz continuity, differentiability etc.) have been formulated in a finite-dimensional setting. The aim of this paper is to generalize some of these well-known semi-continuity and convexity properties to a setting of control problems subject to (uniform) state chance constraints.
  • Item
    Modelling and simulation of flame cutting for steel plates with solid phases and melting
    (Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2019) Arenas Jaén, Manuel J.; Hömberg, Dietmar; Lasarzik, Robert; Mikkonen, Pertti; Petzold, ThomasFlame cutting, finite element method, heat equation, phase transitions, transport equation
    The goal of this work is to describe in detail a quasi-stationary state model which can be used to deeply understand the distribution of the heat in a steel plate and the changes in the solid phases of the steel and into liquid phase during the flame cutting process. We use a 3D-model similar to previous works from Thiebaud [1] and expand it to consider phases changes, in particular, austenite formation and melting of material. Experimental data is used to validate the model and study its capabilities. Parameters defining the shape of the volumetric heat source and the power density are calibrated to achieve good agreement with temperature measurements. Similarities and differences with other models from literature are discussed.
  • Item
    Structural multiscale topology optimization with stress constraint for additive manufacturing
    (Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2019) Auricchio, Ferdinando; Bonetti, Elena; Carraturo, Massimo; Hömberg, Dietmar; Reali, Alessandro; Rocca, Elisabetta
    In this paper a phase-field approach for structural topology optimization for a 3D-printing process which includes stress constraint and potentially multiple materials or multiscales is analyzed. First order necessary optimality conditions are rigorously derived and a numerical algorithm which implements the method is presented. A sensitivity study with respect to some parameters is conducted for a two-dimensional cantilever beam problem. Finally, a possible workflow to obtain a 3D-printed object from the numerical solutions is described and the final structure is printed using a fused deposition modeling (FDM) 3D printer.
  • Item
    Additive manufacturing graded-material design based on phase-field and topology optimization
    (Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2018) Carraturo, Massimo; Rocca, Elisabetta; Bonetti, Elena; Hömberg, Dietmar; Reali, Alessandro; Auricchio, Ferdinando
    In the present work we introduce a novel graded-material design for additive manufacturing based on phase-field and topology optimization. The main novelty of this work comes from the introduction of an additional phase-field variable in the classical single-material phase-field topology optimization algorithm. This new variable is used to grade the material properties in a continuous fashion. Two different numerical examples are discussed, in both of them we perform sensitivity studies to asses the effects of different model parameters onto the resulting structure. From the presented results we can observe that the proposed algorithm adds additional freedom in the design, exploiting the higher flexibility coming from additive manufacturing technology.
  • Item
    Topology optimization subject to additive manufacturing constraints
    (Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2019) Ebeling-Rump, Moritz; Hömberg, Dietmar; Lasarzik, Robert; Petzold, Thomas
    In Topology Optimization the goal is to find the ideal material distribution in a domain subject to external forces. The structure is optimal if it has the highest possible stiffness. A volume constraint ensures filigree structures, which are regulated via a Ginzburg-Landau term. During 3D Printing overhangs lead to instabilities, which have only been tackled unsatisfactorily. The novel idea is to incorporate an Additive Manufacturing Constraint into the phase field method. A rigorous analysis proves the existence of a solution and leads to first order necessary optimality conditions. With an Allen-Cahn interface propagation the optimization problem is solved iteratively. At a low computational cost the Additive Manufacturing Constraint brings about support structures, which can be fine tuned according to engineering demands. Stability during 3D Printing is assured, which solves a common Additive Manufacturing problem.
  • Item
    Discretisation and error analysis for a mathematical model of milling processes
    (Berlin : Weierstraß-Institut für Angewandte Analysis und Stochastik, 2016) Hömberg, Dietmar; Rott, Oliver; Sturm, Kevin
    We investigate a mathematical model for milling where the cutting tool dynamics is considered together with an elastic workpiece model. Both are coupled by the cutting forces consisting of two dynamic components representing vibrations of the tool and of the workpiece, respectively, at the present and previous tooth periods. We develop a numerical solution algorithm and derive error estimates both for the semi-discrete and the fully discrete numerical scheme. Numerical computations in the last section support the analytically derived error estimates.