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Modelling and simulation of flame cutting for steel plates with solid phases and melting

2020, Arenas, Manuel J., Hömberg, Dietmar, Lasarzik, Robert, Mikkonen, Pertti, Petzold, Thomas

The goal of this work is to describe in detail a quasi-stationary state model which can be used to deeply understand the distribution of the heat in a steel plate and the changes in the solid phases of the steel and into liquid phase during the flame cutting process. We use a 3D-model similar to previous works from Thiébaud (J. Mater. Process. Technol. 214(2):304–310, 2014) and expand it to consider phases changes, in particular, austenite formation and melting of material. Experimental data is used to validate the model and study its capabilities. Parameters defining the shape of the volumetric heat source and the power density are calibrated to achieve good agreement with temperature measurements. Similarities and differences with other models from literature are discussed. © 2020, The Author(s).

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Analysis and simulation of multifrequency induction hardening

2013, Hömberg, Dietmar, Petzold, Thomas, Rocca, Elisabetta

We study a model for induction hardening of steel. The related differential system consists of a time domain vector potential formulation of the Maxwells equations coupled with an internal energy balance and an ODE for the volume fraction of austenite, the high temperature phase in steel. We first solve the initial boundary value problem associated by means of a Schauder fixed point argument coupled with suitable a-priori estimates and regularity results. Moreover, we prove a stability estimate entailing, in particular, uniqueness of solutions for our Cauchy problem. We conclude with some finite element simulations for the coupled system.

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A time domain sampling method for inverse acoustic scattering problems

2015, Guo, Yukun, Hömberg, Dietmar, Hu, Guanghui, Li, Jingzhi, Liu, Hongyu

This work concerns the inverse scattering problems of imaging unknown/inaccessible scatterers by transient acoustic near-field measurements. Based on the analysis of the migration method, we propose efficient and effective sampling schemes for imaging small and extended scatterers from knowledge of time-dependent scattered data due to incident impulsive point sources. Though the inverse scattering problems are known to be nonlinear and ill-posed, the proposed imaging algorithms are totally direct involving only integral calculations on the measurement surface. Theoretical justifications are presented and numerical experiments are conducted to demonstrate the effectiveness and robustness of our methods. In particular, the proposed static imaging functionals enhance the performance of the total focusing method (TFM) and the dynamic imaging functionals show analogous behavior to the time reversal inversion but without solving time-dependent wave equations.

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Two-scale topology optimization with heterogeneous mesostructures based on a local volume constraint

2021, Ebeling-Rump, Moritz, Hömberg, Dietmar, Lasarzik, Robert

A new approach to produce optimal porous mesostructures and at the same time optimizing the macro structure subject to a compliance cost functional is presented. It is based on a phase-field formulation of topology optimization and uses a local volume constraint (LVC). The main novelty is that the radius of the LVC may depend both on space and a local stress measure. This allows for creating optimal topologies with heterogeneous mesostructures enforcing any desired spatial grading and accommodating stress concentrations by stress dependent pore size. The resulting optimal control problem is analysed mathematically, numerical results show its versatility in creating optimal macroscopic designs with tailored mesostructures.

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Optimal control of multiphase steel production

2019, Hömberg, Dietmar, Krumbiegel, Klaus, Togobytska, Nataliya

An optimal control problem for the production of multiphase steel is investigated that takes into account phase transformations in the steel slab. The state equations are a semilinear heat equation coupled with an ordinary differential equation, that describes the evolution of the steel microstructure. The time-dependent heat transfer coefficient serves as a control function. Necessary and sufficient optimality conditions for the control problem are derived. For the numerical solution of the control problem, a reduced sequential quadratic programming method with a primal-dual active set strategy is developed. The numerical results are presented for the optimal control of a cooling line in the production of hot-rolled Mo–Mn dual phase steel. © 2019, The Author(s).

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On the existence of generalized solutions to a spatio-temporal predator-prey system

2022, Hömberg, Dietmar, Lasarzik, Robert, Plato, Luisa

In this paper we consider a pair of coupled non-linear partial differential equations describing the interaction of a predator-prey pair. We introduce a concept of generalized solutions and show the existence of such solutions in all space dimension with the aid of a regularizing term, that is motivated by overcrowding phenomena. Additionally, we prove the weak-strong uniqueness of these generalized solutions and the existence of strong solutions at least locally-in-time for space dimension two and three.

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Chance constraints in PDE constrained optimization

2016, Farshbaf-Shaker, M. Hassan, Henrion, René, Hömberg, Dietmar

Chance constraints represent a popular tool for finding decisions that enforce a robust satisfaction of random inequality systems in terms of probability. They are widely used in optimization problems subject to uncertain parameters as they arise in many engineering applications. Most structural results of chance constraints (e.g., closedness, convexity, Lipschitz continuity, differentiability etc.) have been formulated in a finite-dimensional setting. The aim of this paper is to generalize some of these well-known semi-continuity and convexity properties to a setting of control problems subject to (uniform) state chance constraints.

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Topology optimization subject to additive manufacturing constraints

2021, Ebeling-Rump, Moritz, Hömberg, Dietmar, Lasarzik, Robert, Petzold, Thomas

In topology optimization the goal is to find the ideal material distribution in a domain subject to external forces. The structure is optimal if it has the highest possible stiffness. A volume constraint ensures filigree structures, which are regulated via a Ginzburg–Landau term. During 3D printing overhangs lead to instabilities. As a remedy an additive manufacturing constraint is added to the cost functional. First order optimality conditions are derived using a formal Lagrangian approach. With an Allen-Cahn interface propagation the optimization problem is solved iteratively. At a low computational cost the additive manufacturing constraint brings about support structures, which can be fine tuned according to demands and increase stability during the printing process.

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A revisited Johnson-Mehl-Avrami-Kolmogorov model and the evolution of grain-size distributions in steel

2016, Hömberg, Dietmar, Patacchini, Francesco Saverio, Sakamoto, Kenichi, Zimmer, Johannes

The classical Johnson-Mehl-Avrami-Kolmogorov approach for nucleation and growth models of diffusive phase transitions is revisited and applied to model the growth of ferrite in multiphase steels. For the prediction of mechanical properties of such steels, a deeper knowledge of the grain structure is essential. To this end, a Fokker-Planck evolution law for the volume distribution of ferrite grains is developed and shown to exhibit a log-normally distributed solution. Numerical parameter studies are given and confirm expected properties qualitatively. As a preparation for future work on parameter identification, a strategy is presented for the comparison of volume distributions with area distributions experimentally gained from polished micrograph sections.

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Modelling and simulation of flame cutting for steel plates with solid phases and melting

2019, Arenas Jaén, Manuel J., Hömberg, Dietmar, Lasarzik, Robert, Mikkonen, Pertti, Petzold, ThomasFlame cutting, finite element method, heat equation, phase transitions, transport equation

The goal of this work is to describe in detail a quasi-stationary state model which can be used to deeply understand the distribution of the heat in a steel plate and the changes in the solid phases of the steel and into liquid phase during the flame cutting process. We use a 3D-model similar to previous works from Thiebaud [1] and expand it to consider phases changes, in particular, austenite formation and melting of material. Experimental data is used to validate the model and study its capabilities. Parameters defining the shape of the volumetric heat source and the power density are calibrated to achieve good agreement with temperature measurements. Similarities and differences with other models from literature are discussed.