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Contact Aging Enhances Adhesion of Micropatterned Silicone Adhesives to Glass Substrates

2020, Thiemecke, Jonathan, Hensel, René

The transfer of biological concepts into synthetic micropatterned adhesives has recently enabled a new generation of switchable, reversible handling devices. Over the last two decades, many design principles have been explored that helped to understand the underlying mechanics and to optimize such adhesives for certain applications. An aspect that has been overlooked so far is the influence of longer hold times on the adhesive contacts. Exemplarily, the pull‐off stress and work of separation of a micropatterned adhesive specimen are enhanced by factors 3 and 6, respectively, after 1000 min in contact with a glass substrate. In addition to such global measures, the increase of adhesion of all individual micropillars is analyzed. It is found that contact aging varied across the microarray, as it drastically depends on local conditions. Despite great differences on the micropillar scale, the adhesion of entire specimens increased with very similar power laws, as this is determined by the mean contact ageing of the individual structures. Overall, contact aging must be critically evaluated before using micropatterned adhesives, especially for long‐term fixations and material combinations that are chemically attractive to each other.

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Elastohydrodynamic Dewetting of Thin Liquid Films: Elucidating Underwater Adhesion of Topographically Patterned Surfaces

2020, Chudak, Maciej, Chopra, Vaishali, Hensel, René, Darhuber, Anton A.

In underwater adhesion of a topographically patterned surface with a very soft material such as human skin, the elastic deformation can be large enough to achieve solid-on-solid contact not only on top of the hills but also in the valleys of the substrate topography. In this context, we have studied the dynamics of dewetting of a thin liquid film confined between a rigid, periodic micropillar array and a soft, elastic sphere. In our experiments, we observed two very distinct dewetting morphologies. For large ratios of array period to micropillar height and width, the dewetted areas tend to have a diamond-like shape and expand with a rate similar to a flat, unpatterned substrate. When the array period is reduced, the morphology of the dry spot becomes irregular and its expansion rate is significantly reduced. We developed a fully coupled numerical model of the dewetting process that reproduces the key features observed in experiments. Moreover, we performed contact mechanics simulations to characterize the deformation of the elastomer and the shape of the dewetted area in a unit cell of the micropillar array.