9 results
Search Results
Now showing 1 - 9 of 9
- ItemApplication of machine learning to object manipulation with bio-inspired microstructures(Rio de Janeiro : Elsevier, 2023) Samri, Manar; Thiemecke, Jonathan; Hensel, René; Arzt, EduardBioinspired fibrillar adhesives have been proposed for novel gripping systems with enhanced scalability and resource efficiency. Here, we propose an in-situ optical monitoring system of the contact signatures, coupled with image processing and machine learning. Visual features were extracted from the contact signature images recorded at maximum compressive preload and after lifting a glass object. The algorithm was trained to cope with several degrees of misalignment and with unbalanced weight distributions by off-center gripping. The system allowed an assessment of the picking process for objects of various mass (200, 300, and 400 g). Several classifiers showed a high accuracy of about 90 % for successful prediction of attachment, depending on the mass of the object. The results promise improved reliability of handling objects, even in difficult situations.
- ItemAdhesion of a cylindrical punch with elastic properties that vary radially(Amsterdam [u.a.] : Elsevier, 2023) Kossa, Attila; Hensel, René; McMeeking, Robert M.The adhesion of a rigid substrate and an adhered straight cylindrical punch with a non-homogeneous elastic modulus is analyzed. The stress distributions are obtained along the interface for various elastic modulus gradients. The calculations are performed in the commercial finite element software Abaqus using a user material (UMAT) subroutine to control the dependence of Young's modulus on the radial position. The UMAT code is shared in the paper. The results reveal that the decreasing elastic modulus toward the perimeter of the punch can be used to significantly reduce the normal stress magnitudes in the singularity domain, which leads to stronger adhesion. The increase in the adhesion strength is characterized numerically. The effect of Poisson's ratio is also analyzed.
- ItemA Design Strategy for Mushroom-Shaped Microfibrils With Optimized Dry Adhesion: Experiments and Finite Element Analyses(New York, NY : ASME, 2021) Zhang, Xuan; Wang, Yue; Hensel, René; Arzt, EduardEnhanced dry adhesion of micropatterned polymeric surfaces has been frequently demonstrated. Among the design parameters, the cap geometry plays an important role to improve their performance. In this study, we combined experiments on single polyurethane mushroom-shaped fibrils (with a stalk diameter of 80 µm and height of 125 µm) against flat glass, with numerical simulations implementing a cohesive zone. We found that the geometry of the mushroom cap strongly affects the interfacial crack behavior and the pull-off stress. The experimental and numerical results suggest that optimal adhesion was accompanied by the appearance of both edge and interior interfacial cracks during separation. Finite elemental analyses revealed the evolution of the interfacial stress distributions as a function of the cap thickness and confirmed the distinct detachment mechanisms. Furthermore, the effect of the stalk diameter and the Young's modulus on the adhesive force was established, resulting in an optimal design for mushroom-shaped fibrils.
- ItemEffect of Subsurface Microstructures on Adhesion of Highly Confined Elastic Films(New York, NY : ASME, 2021) Samri, Manar; Kossa, Attila; Hensel, RenéPolymer adhesive films sandwiched between two rigid solids are a common bonding strategy. The mechanics and consequently the adhesion of such geometrically confined films depend mainly on their thickness, Young's modulus, and the Poisson's ratio of the material. In this work, we explore the effect of a micropatterned subsurface embedded into the adhesive layer. We compare experiments with three-dimensional numerical simulations to evaluate the impact of the microstructure on the contact stiffness and effective modulus. The results are used to extend a previously proposed size scaling argument on adhesion from incompressible to slightly compressible films to account for the silicone used in our study with a Poisson's ratio of 0.495. In addition, interfacial stress distributions between the elastic film and the glass disc are obtained from plane strain simulations to evaluate characteristic adhesion failures such as edge cracks and cavitation. Overall, the micropatterned subsurface has a large impact on the contact stiffness, the interfacial stress distribution, and the detachment behavior; however, the adhesion performance is only slightly improved in comparison to a non-patterned subsurface.
- ItemElastohydrodynamic Dewetting of Thin Liquid Films: Elucidating Underwater Adhesion of Topographically Patterned Surfaces(Washington, D.C. : American Chemical Society, 2020) Chudak, Maciej; Chopra, Vaishali; Hensel, René; Darhuber, Anton A.In underwater adhesion of a topographically patterned surface with a very soft material such as human skin, the elastic deformation can be large enough to achieve solid-on-solid contact not only on top of the hills but also in the valleys of the substrate topography. In this context, we have studied the dynamics of dewetting of a thin liquid film confined between a rigid, periodic micropillar array and a soft, elastic sphere. In our experiments, we observed two very distinct dewetting morphologies. For large ratios of array period to micropillar height and width, the dewetted areas tend to have a diamond-like shape and expand with a rate similar to a flat, unpatterned substrate. When the array period is reduced, the morphology of the dry spot becomes irregular and its expansion rate is significantly reduced. We developed a fully coupled numerical model of the dewetting process that reproduces the key features observed in experiments. Moreover, we performed contact mechanics simulations to characterize the deformation of the elastomer and the shape of the dewetted area in a unit cell of the micropillar array.
- ItemA bioinspired snap-through metastructure for manipulating micro-objects(Washington, DC [u.a.] : American Association for the Advancement of Science, 2022) Zhang, Xuan; Wang, Yue; Tian, Zhihao; Samri, Manar; Moh, Karsten; McMeeking, Robert M.; Hensel, René; Arzt, EduardMicro-objects stick tenaciously to each other—a well-known show-stopper in microtechnology and in handling micro-objects. Inspired by the trigger plant, we explore a mechanical metastructure for overcoming adhesion involving a snap-action mechanism. We analyze the nonlinear mechanical response of curved beam architectures clamped by a tunable spring, incorporating mono- and bistable states. As a result, reversible miniaturized snap-through devices are successfully realized by micron-scale direct printing, and successful pick-and-place handling of a micro-object is demonstrated. The technique is applicable to universal scenarios, including dry and wet environment, or smooth and rough counter surfaces. With an unprecedented switching ratio (between high and low adhesion) exceeding 104, this concept proposes an efficient paradigm for handling and placing superlight objects.
- ItemFunctional surface microstructures inspired by nature – From adhesion and wetting principles to sustainable new devices(Amsterdam [u.a.] : Elsevier Science, 2021) Arzt, Eduard; Quan, Haocheng; McMeeking, Robert M.; Hensel, RenéIn the course of evolution nature has arrived at startling materials solutions to ensure survival. Investigations into biological surfaces, ranging from plants, insects and geckos to aquatic animals, have inspired the design of intricate surface patterns to create useful functionalities. This paper reviews the fundamental interaction mechanisms of such micropatterns with liquids, solids, and soft matter such as skin for control of wetting, self-cleaning, anti-fouling, adhesion, skin adherence, and sensing. Compared to conventional chemical strategies, the paradigm of micropatterning enables solutions with superior resource efficiency and sustainability. Associated applications range from water management and robotics to future health monitoring devices. We finally provide an overview of the relevant patterning methods as an appendix.
- ItemBreakdown of continuum models for spherical probe adhesion tests on micropatterned surfaces(Amsterdam [u.a.] : Elsevier Science, 2021) Bettscheider, Simon; Yu, Dan; Foster, Kimberly; McMeeking, Robert; Arzt, Eduard; Hensel, René; Booth, Jamie A.The adhesion of fibrillar dry adhesives, mimicking nature's principles of contact splitting, is commonly characterized by using axisymmetric probes having either a flat punch or spherical geometry. When using spherical probes, the adhesive pull-off force measured depends strongly on the compressive preload applied when making contact and on the geometry of the probe. Together, these effects complicate comparisons of the adhesive performance of micropatterned surfaces measured in different experiments. In this work we explore these issues, extending previous theoretical treatments of this problem by considering a fully compliant backing layer with an array of discrete elastic fibrils on its surface. We compare the results of the semi-analytical model presented to existing continuum theories, particularly with respect to determining a measurement system- and procedure-independent metric for the local adhesive strength of the fibrils from the global pull-off force. It is found that the discrete nature of the interface plays a dominant role across a broad range of relevant system parameters. Accordingly, a convenient tool for simulation of a discrete array is provided. An experimental procedure is recommended for use in conjunction with this tool in order to extract a value for the local adhesive strength of the fibrils, which is independent of the other system properties (probe radius, backing layer thickness, and preload) and thus is suitable for comparison across experimental studies.
- ItemWater as a "glue" : Elasticity-enhanced wet attachment of biomimetic microcup structures(Washington, DC [u.a.] : Assoc., 2022) Wang, Yue; Li, Zhengwei; Elhebeary, Mohamed; Hensel, René; Arzt, Eduard; Saif, M. Taher A.Octopus, clingfish, and larva use soft cups to attach to surfaces under water. Recently, various bioinspired cups have been engineered. However, the mechanisms of their attachment and detachment remain elusive. Using a novel microcup, fabricated by two-photon lithography, coupled with in situ pressure sensor and observation cameras, we reveal the detailed nature of its attachment/detachment under water. It involves elasticity-enhanced hydrodynamics generating “self-sealing” and high suction at the cup-substrate interface, converting water into “glue.” Detachment is mediated by seal breaking. Three distinct mechanisms of breaking are identified, including elastic buckling of the cup rim. A mathematical model describes the interplay between the attachment/detachment process, geometry, elasto-hydrodynamics, and cup retraction speed. If the speed is too slow, then the octopus cannot attach; if the tide is too gentle for the larva, then water cannot serve as a glue. The concept of “water glue” can innovate underwater transport and manufacturing strategies.