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- ItemMechanical performance and corrosion behaviour of Zr-based bulk metallic glass produced by selective laser melting(Amsterdam : Elsevier B.V., 2020) Deng, L.; Gebert, A.; Zhang, L.; Chen, H.Y.; Gu, D.D.; Kühn, U.; Zimmermann, M.; Kosiba, K.; Pauly, S.Nearly fully dense, glassy Zr52.5Cu17.9Ni14.6Al10Ti5 bulk specimens were fabricated by selective laser melting (SLM) and their behaviour during compressive loading, during wear testing and in a corrosive medium was investigated. Their performance was compared with as-cast material of the same composition. The additively manufactured samples exhibit a yield strength around 1700 MPa combined with a plastic strain of about 0.5% after yielding despite the residual porosity of 1.3%, which is distributed uniformly in the samples. The propagation of shear bands in the bulk metallic glass prepared by SLM was studied. The specific wear rate and the worn surfaces demonstrated that similar wear mechanisms are active in the SLM and the as-cast samples. Hence, manufacturing the glass in layers does not adversely affect the wear properties. The same holds for the corrosion tests, which were carried out in 0.01 M Na2SO4 and 0.1 M NaCl electrolyte. The anodic polarization curves of SLM samples and as-cast samples revealed a similar corrosion behaviour. However, the SLM samples have a slightly reduced susceptibility to pitting corrosion and exhibit an improved surface healing ability, which might be attributed to an improved homogeneity of the additively manufactured glass.
- ItemQuasi-static and dynamic deformation behaviour of Zr-based bulk metallic glass(Milton Park : Taylor & Francis, 2013) Nekouie, V.; Kühn, U.; Roy, A.; Silberschmidt, V.Nano- and micro-indentation studies were carried out to characterise a plasticity mechanism through the evolution of localised shear bands that drive material's deformation at sub-micron length scale. Initial deformation of Zr-based bulk metallic glass (BMG) was investigated with nanoindentation tests using a spherical indenter. The indentation cycle reflects an elastic deformation with the yielding load of approx. 3 mN. For designed cycling indentation, hardening and softening phenomena were observed in nano- and micro-indentations, respectively. High-precision dynamic mechanical relaxation measurements were performed using a Dynamic Mechanical Analyzer (DMA), on decreasing frequency from 160 Hz to 0.1 Hz. A mechanical response of the BMG surface to a concentrated impact load was also studied. The obtained results indicated that the studied Zr-based BMG behaved as an elastic-perfectly plastic material at macroscale with discrete plasticity events at smaller length scales.
- ItemGuiding shear bands in bulk metallic glasses using stress fields : A perspective from the activation of flow units(Woodbury, NY : Inst., 2020) Kosiba, K.; Scudino, S.; Bednarcik, J.; Bian, J.; Liu, G.; Kühn, U.; Pauly, S.Controlling shear band propagation is the key to obtain ductile metallic glasses. Here, we use a residual stress field to vary the direction of shear band propagation. We ascribe this behavior to the effect of the stress field on the activation of shear transformation zones (STZs) along their characteristic direction and we quantify this contribution to the energy of the process. Because of the progressively adverse orientation of the stress field, the energy stored as shear in the STZ decreases to a level where shear band propagation at alternative angles becomes energetically more favorable. © 2020 authors.
- ItemEffect of Build Orientation on the Microstructure, Mechanical and Corrosion Properties of a Biodegradable High Manganese Steel Processed by Laser Powder Bed Fusion(Basel : MDPI, 2021) Otto, M.; Pilz, S.; Gebert, A.; Kühn, U.; Hufenbach, J.In the last decade, additive manufacturing technologies like laser powder bed fusion (LPBF) have emerged strongly. However, the process characteristics involving layer-wise build-up of the part and the occurring high, directional thermal gradient result in significant changes of the microstructure and the related properties compared to traditionally fabricated materials. This study presents the influence of the build direction (BD) on the microstructure and resulting properties of a novel austenitic Fe-30Mn-1C-0.02S alloy processed via LPBF. The fabricated samples display a {011} texture in BD which was detected by electron backscatter diffraction. Furthermore, isolated binding defects could be observed between the layers. Quasi-static tensile and compression tests displayed that the yield, ultimate tensile as well as the compressive yield strength are significantly higher for samples which were built with their longitudinal axis perpendicular to BD compared to their parallel counterparts. This was predominantly ascribed to the less severe effects of the sharp-edged binding defects loaded perpendicular to BD. Additionally, a change of the Young’s modulus in dependence of BD could be demonstrated, which is explained by the respective texture. Potentiodynamic polarization tests conducted in a simulated body fluid revealed only slight differences of the corrosion properties in dependence of the build design.
- ItemPhase formation of a biocompatible Ti-based alloy under kinetic constraints studied via in-situ high-energy X-ray diffraction(Amsterdam : Elsevier B.V., 2020) Kosiba, K.; Rothkirch, A.; Han, J.; Deng, L.; Escher, B.; Wang, G.; Kühn, U.; Bednarcik, J.The biocompatible Ti40Cu34Pd14Zr10Sn2 bulk metallic glass was rapidly heated, also known as flash-annealed, at varying heating rates up to 1579 K/s. Thereby, the phase formation was characterized via advanced in-situ high-energy X-ray diffraction. It has been found that the evolving kinetic constraints can be used as a tool to deliberately alter the crystalline phase formation. This novel processing route permits to select phases to crystallize to a predefined fraction and, thus, to potentially design the microstructure of materials according to a specified property-profile. Consequently, flash-annealing poses a unique synthesis route to design materials with, for instance, good biomechanical compatibility.