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Processing of Al–12Si–TNM composites by selective laser melting and evaluation of compressive and wear properties

2015, Prashantha, Konda G., Scudino, Sergio, Chaubey, Anil K., Löber, Lukas, Wang, Pei, Attar, Hooyar, Schimansky, Frank P., Pyczak, Florian, Eckert, Jürgen

Al-12Si (80 vol%)-Ti52.4Al42.2Nb4.4Mo0.9B0.06 (at.%) (TNM) composites were successfully produced by the selective laser melting (SLM). Detailed structural and microstructural analysis shows the formation of the Al6MoTi intermetallic phase due to the reaction of the TNM reinforcement with the Al-12Si matrix during SLM. Compression tests reveal that the composites exhibit significantly improved properties (∼140 and ∼160 MPa higher yield and ultimate compressive strengths, respectively) compared with the Al-12Si matrix. However, the samples break at ∼6% total strain under compression, thus showing a reduced plasticity of the composites. Sliding wear tests were carried out for both the Al-12Si matrix and the Al-12Si-TNM composites. The composites perform better under sliding wear conditions and the wear rate increases with increasing loads. At high loads, the wear takes place at three different rates and the wear rate decreases with increasing experiment duration.

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Selective laser melting of Ti-45Nb alloy

2015, Schwab, Holger, Prashanth, Konda Gokuldoss, Löber, Lukas, Kühn, Uta, Eckert, Jürgen

Ti-45Nb is one of the potential alloys that can be applied for biomedical applications as implants due to its low Young’s modulus. Ti-45Nb (wt.%) gas atomized powders were used to produce bulk samples by selective laser melting with three different parameter sets (energy inputs). A β-phase microstructure consisting of elliptical grains with an enriched edge of titanium was observed by scanning electron microscopy and X-ray diffraction studies. The mechanical properties of these samples were evaluated using hardness and compression tests, which suggested that the strength of the samples increases with increasing energy input within the range considered.

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Stress-corrosion interactions in Zr-based bulk metallic glasses

2015, Schwab, Holger, Prashanth, Konda Gokuldoss, Löber, Lukas, Kühn, Uta, Eckert, Jürgen

Stress-corrosion interactions in materials may lead to early unpredictable catastrophic failure of structural parts, which can have dramatic effects. In Zr-based bulk metallic glasses, such interactions are particularly important as these have very high yield strength, limited ductility, and are relatively susceptible to localized corrosion in halide-containing aqueous environments. Relevant features of the mechanical and corrosion behavior of Zr-based bulk metallic glasses are described, and an account of knowledge regarding corrosion-deformation interactions gathered from ex situ experimental procedures is provided. Subsequently the literature on key phenomena including hydrogen damage, stress corrosion cracking, and corrosion fatigue is reviewed. Critical factors for such phenomena will be highlighted. The review also presents an outlook for the topic.