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Basic material and technology investigations for material bonded hybrids by continuous hybrid profile fabrication
The development of multi-material hybrids by injection molding has been studied very intensively at the IPF in the past. For that, a material bonding between the different substrates was achieved by using a newly developed two-step curing powder coating material as latent reactive adhesive. The aim of the project “Hybrid Pultrusion” was to perform a novel approach for the fabrication of material bonded metal-plastic joints (profiles) in a modified pultrusion process. Therefore, powder pre-coated steel coil is combined with a glass-fiber reinforced epoxy resin matrix. For initial basic studies, the impregnated fiber material has been applied on the pre-coated steel sheets using the Resin Transfer Molding process (RTM-process). It was proved via lap shear tests, that this procedure resulted in very high adhesive strengths up to 35 MPa resulting from the formation of a covalent matrix-steel bonding as well. In addition, the failure mechanism was subsequently studied. Furthermore, by adapting the successful material combination to the pultrusion process it was demonstrated that material bonded hybrids can be achieved even under these continuous processing conditions.
Beamline-implemented stretching devices for in situ X-ray scattering experiments
Two recently developed experimental devices for investigating soft matter deformation are presented. Both devices exploit the capabilities of a modern synchrotron beamline to enable advanced and highly precise materials-science experiments in which X-ray scattering is registered. The devices can be operated both in monotonic as well as cyclic mode and are implemented into a beamline at DESY, Hamburg (Germany). Hence, relevant experimental parameters, such as displacement, force and temperature, are recorded synchronously with the individual X-ray scattering patterns. In addition, spatial variation of materials deformation can be monitored and recorded with optical microscopy. This unique sample environment enables in situ X-ray experiments in transmission, i.e. small- or wide-angle X-ray scattering (SAXS or WAXS), and in grazing-incidence geometry, i.e. grazing-incidence (GI-) SAXS or WAXS. One device with stepper motors is designed for studies of slow, (quasi-) static deformation and the other one with pneumatic actuators can be used for fast, impact deformation. Both devices are available to external beamline users, too.