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A Theoretical and Experimental Analysis of the Effect of Nanoclay on Gas Perm-Selectivity of Biodegradable PLA/EVA Blends in the Presence and Absence of Compatibilizer

2020, Karimpour-Motlagh, Navid, Moghadam, Abolfazl Salehi, Khonakdar, Hossein Ali, Jafari, Seyed Hassan, Wagenknecht, Udo, Kasbi, Sina Farahani, Shojaei, Shahrokh, Mirzaee, Ramin

Poly (lactic acid) (PLA)-based compounds are widely used in thin-film and food packaging industries. Herein, PLA/ethylene vinyl acetate copolymer (EVA)/nanoclay nanocomposites are prepared in various compositions by melt blending. The gas permeability against N2, CO2, and O2 gases is determined as a function of composition and morphology of the nanocomposites. Inclusion of high aspect ratio of platelet-like nanoclay to the blend reduces the gas diffusion. The best barrier properties against all gases is observed on introducing 5 wt% poly(ethylene/n-butyl acrylate glycidyl methacrylate) copolymer as compatibilizer to the PLA/EVA/nanoclay (75/25/5) system. The scanning and transmission electron microscopic analyses and wide-angle X-ray scattering studies reveal that inclusion of compatibilizer to the filled-blends improves the blend morphology, dispersion state, and intercalation level of clay platelets which are preferably localized at the interface of the blend. Analysis of selectivity parameter (a) shows the lowest O2 permeability and the highest aCO2/N2 and aO2/N2 values for the compatibilized filled-blend (75/25/5/5). In situ aspect ratio of clay and the degree of intercalation are theoretically evaluated based on the permeability data using various empirical models. It is found that the compatibilized filled-blend has the highest aspect ratio and intercalation level that are responsible for the optimum perm-selectivity performance. © 2020 The Authors. Published by Wiley-VCH GmbH

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Barrier properties of GnP-PA-extruded films

2020, Boldt, Regine, Leuteritz, Andreas, Schob, Daniela, Ziegenhorn, Matthias, Wagenknecht, Udo

It is generally known that significant improvements in the properties of nanocomposites can be achieved with graphene types currently commercially available. However, so far this is only possible on a laboratory scale. Thus, the aim of this study was to transfer results from laboratory scale experiments to industrial processes. Therefore, nanocomposites based on polyamide (PA) and graphene nanoplatelets (GnP) were prepared in order to produce membranes with improved gas barrier properties, which are characterized by reduced permeation rates of helium. First, nanocomposites were prepared with different amounts of commercial availably graphene nanoplatelets using a semi-industrial-scale compounder. Subsequently, films were produced by compression molding at different temperatures, as well as by flat film extrusion. The extruded films were annealed at different temperatures and durations. In order to investigate the effect of thermal treatment on barrier properties in correlation to thermal, structural, and morphological properties, the films were characterized by differential scanning calorimetry (DSC), wide angle X-ray scattering (WAXS), optical microscopy (OM), transmission electron microscopy (TEM), melt rheology measurements, and permeation measurements. In addition to structural characterization, mechanical properties were investigated. The results demonstrate that the permeation rate is strongly influenced by the processing conditions and the filler content. If the filler content is increased, the permeation rate is reduced. The annealing process can further enhance this effect.