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Oxidation and Hot Gas Corrosion of Al–Cr–Fe–Ni-Based High-Entropy Alloys with Addition of Co and Mo
Multicomponent, high-entropy alloys (HEAs) are promising candidates for replacing conventional alloys in high-temperature applications. Herein, the high-temperature corrosion of AlCrFeNiX0.5 (X = Co, Mo) is investigated. The samples are tested for their oxidation resistance at temperatures up to 1200 °C for 120 h and their behavior in NaCl/Na2SO4 at 900 °C for 96 h. They are benchmarked against commercial alloys such as FeCrAl. Despite the same contents of Al and Cr, the HEAs form different oxide layers showing very different oxidation resistance. The type of oxide is related to the multiphase microstructure. The samples exhibit different amounts of ordered and unordered body-centered cubic (bcc) phase. The Co-containing specimen shows an oxidation resistance that performs similarly well as FeCrAl. Its behavior is ascribed to the formation of an Al2O3 layer, which is very stable at high temperatures. The sample with X = Mo exhibits an additional Mo-rich sigma phase, thus posing the risk of catastrophic oxidation. However, the Mo-containing HEA is more resistant in the environment of molten salt. Preoxidation treatment at a lower oxygen partial pressure proves to prolong life span of the Mo-containing HEA in hot air. Furthermore, a positive impact on oxidation resistance by addition of Y is affirmed. © 2021 The Authors. Advanced Engineering Materials published by Wiley-VCH GmbH.
Green hydrogen from anion exchange membrane water electrolysis: A review of recent developments in critical materials and operating conditions
Hydrogen production using water electrolysers equipped with an anion exchange membrane (AEM), a pure water feed and cheap components such as platinum group metal-free catalysts and stainless steel bipolar plates (BPP) can challenge proton exchange membrane (PEM) electrolysis systems as the state of the art. For this to happen the performance of the AEM electrolyzer must match the compact design, stability, H2purity and high current densities of PEM systems. Current research aims at bringing AEM water electrolysis technology to an advanced level in terms of electrolysis cell performance. Such technological advances must be accompanied by demonstration of the cost advantages of AEM systems. The current state of the art in AEM water electrolysis is defined by sporadic reports in the academic literature mostly dealing with catalyst or membrane development. The development of this technology requires a future roadmap for systematic development and commercialization of AEM systems and components. This will include basic and applied research, technology development & integration, and testing at a laboratory scale of small demonstration units (AEM electrolyzer shortstacks) that can be used to validate the technology (from TRL 2-3 currently to TRL 4-5). This review paper gathers together recent important research in critical materials development (catalysts, membranes and MEAs) and operating conditions (electrolyte composition, cell temperature, performance achievements). The aim of this review is to identify the current level of materials development and where improvements are required in order to demonstrate the feasibility of the technology. Once the challenges of materials development are overcome, AEM water electrolysis can drive the future use of hydrogen as an energy storage vector on a large scale (GW) especially in developing countries. © The Royal Society of Chemistry 2020.