Search Results
Biocompatible Micron-Scale Silk Fibers Fabricated by Microfluidic Wet Spinning
2021, Lüken, Arne, Geiger, Matthias, Steinbeck, Lea, Joel, Anna-Christin, Lampert, Angelika, Linkhorst, John, Wessling, Matthias
For successful material deployment in tissue engineering, the material itself, its mechanical properties, and the microscopic geometry of the product are of particular interest. While silk is a widely applied protein-based tissue engineering material with strong mechanical properties, the size and shape of artificially spun silk fibers are limited by existing processes. This study adjusts a microfluidic spinneret to manufacture micron-sized wet-spun fibers with three different materials enabling diverse geometries for tissue engineering applications. The spinneret is direct laser written (DLW) inside a microfluidic polydimethylsiloxane (PDMS) chip using two-photon lithography, applying a novel surface treatment that enables a tight print-channel sealing. Alginate, polyacrylonitrile, and silk fibers with diameters down to 1 µm are spun, while the spinneret geometry controls the shape of the silk fiber, and the spinning process tailors the mechanical property. Cell-cultivation experiments affirm bio-compatibility and showcase an interplay between the cell-sized fibers and cells. The presented spinning process pushes the boundaries of fiber fabrication toward smaller diameters and more complex shapes with increased surface-to-volume ratio and will substantially contribute to future tailored tissue engineering materials for healthcare applications. © 2021 The Authors. Advanced Healthcare Materials published by Wiley-VCH GmbH
Microtubular Gas Diffusion Electrode Based on Ruthenium-Carbon Nanotubes for Ambient Electrochemical Nitrogen Reduction to Ammonia
2020, Wei, Xin, Vogel, Dominik, Keller, Laura, Kriescher, Stefanie, Wessling, Matthias
The drawback of the energy-intensive Haber-Bosch process promotes the research and development of alternative ammonia (NH3) synthesis approaches. The electrochemical nitrogen (N2) reduction reaction (eNRR) may offer a promising method to produce NH3 independent of fossil-fuel-based hydrogen production. However, the low solubility and the low-efficiency mass transport of N2 in aqueous electrolytes are still among the challenges facing the feasibility of eNRR. Herein, we demonstrate a microtubular ruthenium-carbon nanotube gas diffusion electrode (Ru−CNT GDE), for the first time, applying it to electrochemical NH3 synthesis in an H-type cell under ambient conditions. The highest reported Ru-catalyzed NH3 yield rate of 2.1×10−9 mol/cm2 s and high faradaic efficiency of 13.5 % were achieved, showing the superior effect of Ru−CNT GDEs on the eNRR performance. This work provides a new approach for the design and fabrication of self-standing catalyst-loaded GDEs for eNRR. © 2020 The Authors. ChemElectroChem published by Wiley-VCH GmbH
Wet-Spun PEDOT/CNT Composite Hollow Fibers as Flexible Electrodes for H2O2 Production
2021, Cui, Qing, Bell, Daniel Josef, Wang, Siqi, Mohseni, Mojtaba, Felder, Daniel, Lölsberg, Jonas, Wessling, Matthias
The electrochemical synthesis of hydrogen peroxide (H2O2) using the oxygen reduction reaction (ORR) requires highly catalytic active, selective, and stable electrode materials to realize a green and efficient process. The present publication shows for the first time the application of a facile one-step bottom-up wet-spinning approach for the continuous fabrication of stable and flexible tubular poly(3,4-ethylene dioxythiophene) (PEDOT : PSS) and PEDOT : PSS/carbon nanotube (CNT) hollow fibers. Additionally, electrochemical experiments reveal the catalytic activity of acid-treated PEDOT : PSS and its composites in the ORR forming hydrogen peroxide for the first time. Under optimized conditions, the composite electrodes with 40 wt % CNT loading could achieve a high production rate of 0.01 mg/min/cm2 and a current efficiency of up to 54 %. In addition to the high production rate, the composite hollow fiber has proven its long-term stability with 95 % current retention after 20 h of hydrogen peroxide production. © 2021 The Authors. ChemElectroChem published by Wiley-VCH GmbH
Co-generation of Ammonia and H2 from H2O Vapor and N2 Using a Membrane Electrode Assembly
2020, Kugler, Kurt, Kriescher, Stefanie M.A., Giela, Martin, Hosseiny, Schwan, Thimm, Kristof, Wessling, Matthias
The direct electrochemical synthesis of NH3 from nitrogen and water vapor without the use of a fossil carbon source is highly desired. This synthesis is a viable option to store energy and produce fertilizer precursors. Here, a new Pt-free membrane electrode assembly is presented. An electrochemical membrane reactor demonstrates the feasibility of co-generating NH3 and H2 directly from nitrogen and water vapor at ambient conditions. An unprecedented high NH3-specific current efficiency of up to 27.5% using Ti as cathodic catalyst is reported. The co-generation can be tuned by the balance of process parameters. © 2019 The Authors. Published by WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
Wet-Spinning of Biocompatible Core–Shell Polyelectrolyte Complex Fibers for Tissue Engineering
2020, Cui, Qing, Bell, Daniel Josef, Rauer, Sebastian Bernhard, Wessling, Matthias
Polyelectrolyte complex fibers (PEC fibers) have great potential with regard to biomedical applications as they can be fabricated from biocompatible and water-soluble polyelectrolytes under mild process conditions. The present publication describes a novel method for the continuous fabrication of PEC fibers in a water-based wet-spinning process by interfacial complexation within a core–shell spinneret. This process combines the robustness and flexibility of nonsolvent-induced phase separation (NIPS) spinning processes conventionally used in the membrane industry with the complexation between oppositely charged polyelectrolytes. The produced fibers demonstrate a core–shell structure with a low-density core and a highly porous polyelectrolyte complex shell of ≈800 μm diameter. In the case of chitosan and polystyrene sulfonate (PSS), mechanical fiber properties could be enhanced by doping the PSS with poly(ethylene oxide) (PEO). The resulting CHI/PSS-PEO fibers present a Young modulus of 3.78 GPa and a tensile strength of 165 MPa, which is an excellent combination of elongation at break and break stress compared to literature. The suitability of the CHI/PSS-PEO fibers as a scaffold for cell culture applications is verified by a four-day cultivation of human HeLa cells on PEO-reinforced fibers with a subsequent analysis of cell viability by fluorescence-based live/dead assay. © 2020 The Authors. Published by Wiley-VCH GmbH
Polymeric Membranes With Sufficient Thermo‐Mechanical Stability to Deploy Temperature Enhanced Backwash
2021, Aumeier, Benedikt M., Vollmer, Fabian, Lenfers, Simon, Yüce, Süleyman, Wessling, Matthias
The alternative membrane cleaning method Temperature Enhanced Backwash exploits elevated temperatures of typically 125 °C to realize high shear rate. This exceeds usual operating temperatures by far. Therefore, the thermo-mechanical properties of polymeric membranes were investigated. A repeated load cycle testing was suited and sensitive to detect the failure of membrane material and potting. All tested PES membranes showed to be stable during the repeated load cycle testing. The potting adhesive may be decisive, thus, a tensile test at 125 °C is proposed. © 2021 The Authors. Chemie Ingenieur Technik published by Wiley-VCH GmbH
Homogeneous Catalyst Recycling and Separation of a Multicomponent Mixture Using Organic Solvent Nanofiltration
2019, Schnoor, Johann-Kilian, Fuchs, Martin, Böcking, Axel, Wessling, Matthias, Liauw, Marcel A.
In homogeneous catalysis, the application of organic solvent nanofiltration (OSN) has become a well-known alternative to common recycling methods. Even though some OSN membranes are commercially available, their classification and the scope of application have to be determined for the specific solvent mixture. The commercial membrane Evoniks DuraMem® 300 was tested in a mixture of ethanol, ethyl acetate, and cyclohexane with magnesium triflate as possible catalyst. The cross permeate fluxes were measured for two transmembrane pressures and the hydrodynamic radii of the components were determined. Some of the components in the ternary mixture are retained, which makes the membrane also suitable for fractioning thereof. © 2019 The Authors. Published by WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
On the Resistances of a Slurry Electrode Vanadium Redox Flow Battery
2020, Percin, Korcan, van der Zee, Bart, Wessling, Matthias
We studied the half-cell performance of a slurry-based vanadium redox flow battery via the polarization and electrochemical impedance spectroscopy methods. First, the conductive static mixers are examined and lower ohmic and diffusion resistances are shown. Further analyses of the slurry electrodes for the catholyte (VO2+−VO2 +) and anolyte (V3+−V2+) are presented for the graphite powder slurry containing up to 15.0 wt.% particle content. Overall, the anolyte persists as the more resistive half-cell, while ohmic and diffusion-related limitations are the dominating resistances for both electrolytes. The battery is further improved by the addition of Ketjen black nanoparticles, which results in lower cell resistances. The best results are achieved when 0.5 wt.% Ketjen black nanoparticles are dispersed with graphite powder since the addition of nanoparticles reduces ohmic, charge transfer and mass diffusion resistances by improving particle-particle dynamics. The results prove the importance of understanding resistances in a slurry electrode system. © 2020 The Authors. Published by Wiley-VCH Verlag GmbH & Co. KGaA.
A Tubular Electrochemical Reactor for Slurry Electrodes
2020, Percin, Korcan, Zoellner, Oliver, Rall, Deniz, Wessling, Matthias
The research on electrochemical reactors is mostly limited to planarly designed modules. In this study, we compare a tubular and a planar electrochemical reactor for the utilization of the slurry electrodes. Cylindrical formed geometries demonstrate a higher surface-to-volume ratio, which may be favorable in terms of current density and volumetric power density. A tubular shaped electrochemical reactor is designed with conductive static mixers to promote the slurry particle mixing, and the vanadium redox flow battery is selected as a showcase application. The new tubular design presents similar cell resistances to the previously designed planar battery and shows increased discharge polarization behavior up to 100 mA cm−2. The volumetric power density reaches up to 30 mW cm−3, which is two times higher than that of the planar one. The battery performance is further investigated and 85 % coulombic, 70 % voltage and 60 % energy efficiency is found at 15 mA cm−2 with 15 wt.% slurry content. © 2020 The Authors. Published by Wiley-VCH Verlag GmbH & Co. KGaA.
Titanium-Based Static Mixer Electrodes to Improve the Current Density of Slurry Electrodes
2023, Percin, Korcan, Hereijgers, Jonas, Mulandi, Nicolas, Breugelmans, Tom, Wessling, Matthias
Complex geometries for electrodes are a great challenge in electrochemical applications. Slurry electrodes have been one example, which use complex flow distributors to improve the charge transfer between the current collector and the slurry particles. Here we use titanium-based flow distributors produced by indirect 3D-printing to improve further the electron transfer from highly conductive flow distributors to the slurry particles for a vanadium redox flow application. The titanium static mixers are directly coated with graphite to increase the activity for vanadium redox reactions. Increasing layers of graphite have shown an optimum for the positive and negative electrolytes. The application of heat treatment on the electrodes improves the anodic and cathodic current peaks drastically. Testing the highly conductive static mixers in a self-made redox flow cell results in 110 mA cm−2 discharge polarization.