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Methods to characterize the dispersability of carbon nanotubes and their length distribution
Two main properties of carbon nanotube (CNT) materials are discussed in this contribution. First, a method to characterize the dispersability of CNT materials in aqueous surfactant solutions in presented, which also allows conclusions towards the dispersability in other media, like polymer melts. On the other hand it is shown, how the length of CNTs before and after processing, e.g., after melt mixing with thermoplastics, can be quantified. Both methods are illustrated with examples and the practical relevance is shown. Copyright © 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.
Electrical, mechanical, and glass transition behavior of polycarbonate-based nanocomposites with different multi-walled carbon nanotubes
Five commercially available multi-walled carbon nanotubes (MWNTs), with different characteristics, were melt mixed with polycarbonate (PC) in a twin-screw micro compounder to obtain nanocomposites containing 0.25-3.0 wt.% MWNT. The electrical properties of the composites were assessed using bulk electrical conductivity measurements, the mechanical properties of the composites were evaluated using tensile tests and dynamic mechanical analysis (DMA), and the thermal properties of the composites were investigated using differential scanning calorimetry (DSC). Electrical percolation thresholds (pcs) were observed between 0.28 wt.% and 0.60 wt.%, which are comparable with other well-dispersed melt mixed materials. Based on measurements of diameter and length distributions of unprocessed tubes it was found that nanotubes with high aspect ratios exhibited lower pcs, although one sample did show higher pc than expected (based on aspect ratio) which was attributed to poorer dispersion achieved during mixing. The stress-strain behavior of the composites is only slightly altered with CNT addition; however, the strain at break is decreased even at low loadings. DMA tests suggest the formation of a combined polymer-CNT continuous network evidenced by measurable storage moduli at temperatures above the glass transition temperature (T g), consistent with a mild reinforcement effect. The composites showed lower glass transition temperatures than that of pure PC. Lowering of the height of the tanδ peak from DMA and reductions in the heat capacity change at the glass transition from DSC indicate that MWNTs reduced the amount of polymer material that participates in the glass transition of the composites, consistent with immobilization of polymer at the nanotube interface. © 2011 Elsevier Ltd. All rights reserved.
An updated micromechanical model based on morphological characterization of carbon nanotube nanocomposites
By leveraging on extensive morphological analysis of carbon nanotube nanocomposites, an update of the Eshelby-Mori-Tanaka method is proposed for a more accurate estimation of the nanocomposites effective elastic response. The experimental results are employed to overcome the main modeling limitations inherent in most common micromechanical theories, such as the perfect dispersion of the nanofiller and the uniformity of the nanofiller's aspect ratio within the nanocomposite. The actual variability of the CNTs aspect ratio and the CNTs degree of dispersion are experimentally measured and introduced in the proposed model by averaging the Eshelby tensor over the actual CNT lengths distribution and by accounting for the effective CNT volume fraction. The effects of the nanofiller morphology on the mechanical response of three different thermoplastic nanocomposites with low- and high-aspect ratio CNTs are explored, and monotonic tensile tests are performed to validate the predictions of the proposed model. A good agreement is found between the predicted nanocomposites elastic moduli and the experimental data.