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    Characterization of the state of dispersion of carbon nanotubes in polymer nanocomposites
    (Weinheim : Wiley-VCH Verl., 2011) Buschhorn, Samuel T.; Wichmann, Malte H. G.; Sumfleth, Jan; Schulte, Karl; Pegel, Sven; Kasaliwal, Gaurav R.; Villmow, Tobias; Krause, Beate; Göldel, Andreas; Pötschke, Petra
    A practical overview of possibilities and limits to characterize the state of dispersion of carbon nanotubes (CNT) in polymer based nanocomposites is given. The most important and widely available methods are discussed with practical employment in mind. One focus is the quantitative characterization of the state of dispersion in solid samples using microscopy techniques such as optical microscopy or transmission electron microscopy. For dispersions of CNTs in aqueous media, solvents or monomers a sedimentation analysis is presented. This way dispersability and dispersion state of CNTs can be assessed. Indirect methods such as electrical conductivity measurements and rheological tests, dynamic differential scanning calorimetry and mechanical test are discussed. Copyright © 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.
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    Aspect ratio effects of multi-walled carbon nanotubes on electrical, mechanical, and thermal properties of polycarbonate/MWCNT composites
    (Hoboken, NJ [u.a.] : Wiley, 2014) Guo, Jiaxi; Liu, Yanjun; Prada-Silvy, Ricardo; Tan, Yongqiang; Azad, Samina; Krause, Beate; Pötschke, Petra; Grady, Brian P.
    Two multi-walled carbon nanotubes (MWCNTs) having relatively high aspect ratios of 313 and 474 with approximately the same diameter were melt mixed with polycarbonate (PC) in a twin-screw conical micro compounder. The effects of aspect ratio on the electrical, mechanical, and thermal properties of the PC/MWCNT composites were investigated. Electrical conductivities and storage moduli of the filled samples are found to be independent of the starting aspect ratio for these high aspect ratio tubes; although the conductivities and storage moduli are still significantly higher than values of composites made with nanotubes having more commercially common aspect ratios of ∼100. Transmission electron microscopy results suggest that melt-mixing reduces these longer nanotubes to the same length, but still approximately two times longer than the length of commercially common aspect ratio tubes after melt-mixing. Molecular weight measurements show that during melt-mixing the longer nanotubes significantly degrade the molecular weight of the polymer as compared to very similar nanotubes with aspect ratio ∼100. Because of the molecular weight reduction glass transition temperatures predictably show a large decrease with increasing nanotube concentration. © 2013 Wiley Periodicals, Inc.
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    Electrical and melt rheological characterization of PC and co-continuous PC/SAN blends filled with CNTs: Relationship between melt-mixing parameters, filler dispersion, and filler aspect ratio
    (Hoboken, NJ [u.a.] : Wiley, 2018) Liebscher, Marco; Domurath, Jan; Krause, Beate; Saphiannikova, Marina; Heinrich, Gert; Pötschke, Petra
    Electrical and melt rheological properties of melt-mixed polycarbonate (PC) and co-continuous PC/poly(styrene–acrylonitrile) (SAN) blends with carbon nanotubes (CNTs) are investigated. Using two sets of mixing parameters, different states of filler dispersion are obtained. With increasing CNT dispersion, an increase in electrical resistivity near the percolation threshold of PC–CNT composites and (PC + CNT)/SAN blends is observed. This suggests that the higher mixing energies required for better dispersion also result in a more severe reduction of the CNT aspect ratio; this effect was proven by CNT length measurements. Melt rheological studies show higher reinforcing effects for composites with worse dispersion. The Eilers equation, describing the melt viscosity as function of filler content, was used to fit the data and to obtain information about an apparent aspect ratio change, which was in accordance with measured CNT length reduction. Such fitting could be also transferred to the blends and serves for a qualitatively based discussion. © 2017 Wiley Periodicals
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    Influence of talc with different particle sizes in melt-mixed LLDPE/MWCNT composites
    (Hoboken, NJ [u.a.] : Wiley, 2013) Müller, Michael Thomas; Dreyße, Janine; Häußler, Liane; Krause, Beate; Pötschke, Petra
    Linear low-density polyethylene (LLDPE) was melt-mixed with multiwalled carbon nanotubes (MWCNTs) and varying amounts of three different kinds of talc (phyllo silicate), each with a different particle size distribution, to examine the effect of these filler combinations with regards to the electrical percolation behavior. The state of the filler dispersion was assessed using transmission light microscopy and electron microscopy. The use of talc as a second filler during the melt mixing of LLDPE/MWCNT composites resulted in an improvement in the dispersion of the MWCNTs and a decrease of the electrical percolation threshold. Talc with lower particle sizes showed a more pronounced effect than talc with larger particle sizes. However, the improvement in dispersion was not reflected in the mechanical properties. Modulus and stress values increase with both, MWCNT and talc addition, but not in a synergistic manner. The crystallization behavior of the composites was studied by differential scanning calorimetry to determine its potential influence on the electrical percolation threshold. It was found that the crystallinity of the matrix increased slightly with the addition of talc but no further increments were observed with the incorporation of the MWCNTs. © 2013 Wiley Periodicals, Inc.
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    Hybrid conductive filler/polycarbonate composites with enhanced electrical and thermal conductivities for bipolar plate applications
    (Manchester, NH : Wiley, 2019) Naji, Ahmed; Krause, Beate; Pötschke, Petra; Ameli, Amir
    Conductive polymer composites (CPCs) with high electrical and thermal conductivities are demanded for bipolar plates of fuel cells. In this work, CPCs of polycarbonate (PC) filled with carbon nanotube (CNT), carbon fiber (CF), graphite (G), and their double and triple hybrids were prepared using solution casting method followed by compression molding. The results showed that the electrical percolation thresholds for the PC-CNT and PC-CF were ~1 wt% and ~10 wt%, respectively, while no clear threshold was found for PC-G composites. Addition of 3–5 wt% CNT improved the electrical conductivity of PC-CF and PC-G systems up to 6 orders of magnitude and enhanced the thermal conductivity as much as 65%. The results of triple hybrid CPCs (with constant loading of 63 wt%) indicated that the combination of highest electrical and thermal conductivities is achieved when the CF and CNT loadings were near their percolation thresholds. Therefore, a triple filler system of 3 wt% CNT, 10 wt% CF, and 50 wt% G resulted in a composite with the through-plane and in-plane electrical conductivity, and thermal conductivity values of 12.8 S/cm, 8.3 S/cm, and 1.7 W/m•K, respectively. The results offer a combination of properties surpassing the existing values and suitable for high-conductivity applications such as bipolar plates. POLYM. COMPOS., 40:3189–3198, 2019. © 2018 Society of Plastics Engineers.
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    Comparison of nanotubes produced by fixed bed and aerosol-CVD methods and their electrical percolation behaviour in melt mixed polyamide 6.6 composites
    (Barking : Elsevier, 2010) Krause, Beate; Ritschel, M.; Täschner, C.; Oswald, S.; Gruner, W.; Leonhardt, A.; Pötschke, Petra
    The electrical percolation behaviour of five different kinds of carbon nanotubes (CNTs) synthesised by two CVD techniques was investigated on melt mixed composites based on an insulating polyamide 6.6 matrix. The electrical percolation behaviour was found to be strongly dependent on the properties of CNTs which varied with the synthesis conditions. The lowest electrical percolation threshold (0.04 wt.%) was determined for as grown multi-walled carbon nanotubes without any purification or chemical treatment. Such carbon nanotubes were synthesised by the aerosol method using acetonitrile as ferrocene containing solvent and show relatively low oxygen content near the surface, high aspect ratio, and good dispersability. Similar properties could be found for nanotubes produced by the aerosol method using cyclohexane, whereas CNTs produced by the fixed bed method using different iron contents in the catalyst material showed much higher electrical percolation thresholds between 0.35 and 1.02 wt.%. © 2009 Elsevier Ltd. All rights reserved.
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    Electrical and thermal properties of polyamide 12 composites with hybrid fillers systems of multiwalled carbon nanotubes and carbon black
    (Barking : Elsevier, 2011) Socher, Robert; Krause, Beate; Hermasch, Sylvia; Wursche, Roland; Pötschke, Petra
    Hybrid filler systems of multiwalled carbon nanotubes (MWCNTs) and carbon black (CB) were incorporated into two types of polyamide 12 (PA12) using small-scale melt mixing in order to identify potential synergistic effects on the interaction of these two electrical conductive fillers. Although no synergistic effects were observed regarding the electrical percolation threshold, at loadings well above the percolation threshold higher volume conductivities were obtained for samples containing both, MWCNT and CB, as compared to single fillers. This effect was more pronounced when using a higher viscous PA12 matrix. The formation of a co-supporting network can be assumed. The combined use of CB and MWCNTs improved the macrodispersion of MWCNT agglomerates, which can be assigned as a synergistic effect. DSC measurements indicated an effect of the nanofiller on crystallisation temperatures of PA12; however this was independent of the kind or amount of the carbon nanofiller. © 2011 Elsevier Ltd.
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    Ultralow percolation threshold in polyamide 6.6/MWCNT composites
    (Barking : Elsevier, 2015) Krause, Beate; Boldt, Regine; Häußler, Liane; Pötschke, Petra
    When incorporating multiwalled carbon nanotubes (MWCNTs) synthesised by the aerosol-CVD method using different solvents into polyamide 6.6 (PA66) by melt mixing an ultralow electrical percolation threshold of 0.04. wt.% was found. This very low threshold was assigned to the specific characteristic of the MWCNTs for which a very high aspect ratio, a good dispersability in aqueous surfactant dispersions, and relatively low oxygen content near the surface were measured. The investigation of the composites by transmission electron microscopy on ultrathin cuts as well as by scanning electron microscopy combined with charge contrast imaging on compression moulded plates illustrated a good MWCNT dispersion within the PA66 matrix and that the very high aspect ratio of the nanotubes remained even after melt processing. Additionally, the thermal behaviour of the PA66 composites was investigated using differential scanning calorimetry (DSC) showing that the addition of only 0.05. wt.% MWCNT leads to an increase of the onset crystallization temperature of 11. K.
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    Influence of dry grinding in a ball mill on the length of multiwalled carbon nanotubes and their dispersion and percolation behaviour in melt mixed polycarbonate composites
    (Barking : Elsevier, 2011) Krause, Beate; Villmow, Tobias; Boldt, Regine; Mende, Mandy; Petzold, Gudrun; Pötschke, Petra
    Ball milling of carbon nanotubes (CNTs) in the dry state is a common way to produce tailored CNT materials for composite applications, especially to adjust nanotube lengths. For NanocylTM NC7000 nanotube material before and after milling for 5 and 10h the length distributions were quantified using TEM analysis, showing decreases of the mean length to 54% and 35%, respectively. With increasing ball milling time in addition a decrease of agglomerate size and an increase of packing density took place resulting in a worse dispersability in aqueous surfactant solutions. In melt mixed CNT/polycarbonate composites produced using masterbatch dilution step, the electrical properties, the nanotube length distribution after processing, and the nano- and macrodispersion of the nanotubes were studied. The slight increase in the electrical percolation threshold in the melt mixed composites with ball milling time of CNTs can be assigned to lower nanotube lengths as well as the worse dispersability of the ball milled nanotubes. After melt compounding, the mean CNT lengths were shortened to 31%, 50%, and 66% of the initial lengths of NC7000, NC7000-5h, and NC7000-10h, respectively. © 2011 Elsevier Ltd.
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    Cellulose-carbon nanotube composite aerogels as novel thermoelectric materials
    (Amsterdam [u.a.] : Elsevier, 2018) Gnanaseelan, Minoj; Chen, Yian; Luo, Jinji; Krause, Beate; Pionteck, Jürgen; Pötschke, Petra; Qu, Haisong
    Thermoelectric materials based on cellulose/carbon nanotube (CNT) nanocomposites have been developed by a facile approach and the effects of amount (2–10 wt%) and types of CNTs (single-walled carbon nanotubes (SWCNTs) and multi-walled carbon nanotubes (MWCNTs)) on the morphology (films and aerogels) and the thermoelectric properties of the nanocomposites have been investigated. Composite films based on SWCNTs showed significantly higher electrical conductivity (5 S/cm at 10 wt%) and Seebeck coefficient (47.2 μV/K at 10 wt%) compared to those based on MWCNTs (0.9 S/cm and 11 μV/K, respectively). Lyophilization, leading to development of aerogels with sub-micron sized pores, decreased the electrical conductivity for both types by one order of magnitude, but did not affect the Seebeck coefficient of MWCNT based nanocomposites. For SWCNT containing aerogels, higher Seebeck coefficients than for films were measured at 3 and 4 wt% but significantly lower values at higher loadings. CNT addition increased the thermal conductivity from 0.06 to 0.12 W/(m∙K) in the films, whereas the lyophilization significantly reduced it towards values between 0.01 and 0.09 W/(m∙K) for the aerogels. The maximum Seebeck coefficient, power factor, and ZT observed in this study are 49 μV/K for aerogels with 3 wt% SWCNTs, 1.1 μW/(m∙K2) for composite films with 10 wt% SWCNTs, and 7.4 × 10−4 for films with 8 wt% SWCNTs, respectively.