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- ItemInfluence of microwave plasma treatment on the surface properties of carbon fibers and their adhesion in a polypropylene matrix(London [u.a.] : Institute of Physics, 2016) Scheffler, C.; Wölfel, E.; Förster, T.; Poitzsch, C.; Kotte, L.; Mäder, G.; Madsen, Bo; Biel, A.; Kusano, Y.; Lilholt, H.; Mikkelsen, L.P.; Mishnaevsky Jr., L.; Sørensen, B.F.A commercially available carbon fiber (CF) with an epoxy-based sizing (EP-sized CF) and an unsized CF have been plasma treated to study the effect on the fiber-matrix adhesion towards a polypropylene matrix. The EP-sized fiber was chosen because of its predictable low adhesion in a polypropylene (PP) matrix. The fibers have been modified using a microwave low-pressure O2/CO2/N2-gas plasma source (Cyrannus®) developed at IWS in a batch process. One aim of this study was the evaluation of parameters using high energies and short time periods in the plasma chamber to see the effect on mechanical performance of CF. These results will be the fundamental work for a planned continuous plasma modification line. The CF surface was characterized by determining the surface energies, single fiber tensile strength and XPS analysis. The adhesion behavior before and after plasma treatment was studied by single fiber pull-out test (SFPO) and scanning electron microscopy (SEM). It was shown that the CO2- and O2-plasma increases the number of functional groups on the fiber surface during short time plasma treatment of 30 s. Carboxylic groups on the unsized CF surface resulting from O2-plasma treatment lead to an enhanced fiber-matrix adhesion, whereas the fiber strength was merely reduced.
- ItemMelt mixed composites of polypropylene with singlewalled carbon nanotubes for thermoelectric applications: Switching from p- to n-type behavior by additive addition(Melville, NY : AIP, 2019) Pötschke; Petra; Krause, Beate; Luo, JinjiComposites were prepared with polypropylene (PP) as the matrix and singlewalled CNTs (SWCNTs) of the type TUBALL from OCSiAl Ltd. as the conducting component by melt processing in a small-scale twin-screw compounder. In order to switch the typical p-type behavior of such composites from positive Seebeck coefficients (S) into n-type behavior with negative Seebeck coefficients, a non-ionic surfactant polyoxyethylene 20 cetyl ether (Brij58) was used and compared with a PEG additive, which was shown previously to be able to induce such switching. For PP-2 wt% SWCNT composites Brij58 is shown to result in n-type composites. The negative S values (up to −48.2 µV/K) are not as high as in the case of previous results using PEG (−56.6 µV/K). However, due to the more pronounced effect of Brij58 on the electrical conductivity, the achieved power factors are higher and reach a maximum of 0.144 µW/(m·K2) compared to previous 0.078 µW/(m·K2) with PEG. Dispersion improvement depends on the type of SWCNTs obtained by using varied synthesis/treatment conditions. Solution prepared composites of PEG with SWCNTs also have negative S values, indicating the donation of electrons from PEG to the SWCNTs. However, such composites are brittle and not suitable as thermoelectric materials.
- ItemEffect of additives on MWCNT dispersion and electrical percolation in polyamide 12 composites(Melville, NY : AIP, 2017) Socher, Robert; Krause, Beate; Pötschke, PetraThe aim of this study was to decrease the electrical percolation threshold of multiwalled carbon nanotubes (MWCNTs) in a polyamide 12 matrix by the use of additives. Different kinds of additives were selected which either interact with the π-system of the MWCNTs (imidazolium based ionic liquid (IL) and perylene-3,4,9,10-tetracarboxylic dianhydride (PTCDA)) or improve the MWCNT wettability (cyclic butylene terephthalate, CBT). The composites were melt mixed using a DACA microcompounder. The electrical percolation threshold for PA12/MWCNT without additives, measured on compression molded plates, was found between 2.0 and 2.25 wt%. With all used additives, a significant reduction of the electrical percolation threshold could be achieved. Whereas the addition of IL and CBT resulted in MWCNT percolation at around 1.0 wt%, a slightly higher percolation threshold between 1.0 and 1.5 wt% was found for PTCDA as an additive. Interestingly, the electrical resistivity at higher loadings was decreased by nearly two decades when using CBT and one decade after application of PTCDA, whereas IL did not contribute to lower values in this range. In all cases macrodispersion as assessed by light microscopy was not improved and even worse as compared to non-modified composites. In summary, the results illustrate that these kinds of additives are able to improve the performance of PA12 based MWCNT nanocomposites.
- ItemInfluence of graphite and SEBS addition on thermal and electrical conductivity and mechanical properties of polypropylene composites(Melville, NY : AIP, 2017) Krause, Beate; Cohnen, A.; Pötschke, Petra; Hickmann, T.; Koppler, D.; Proksch, B.; Kersting, T.; Hopmann, C.In this study, composites based on polypropylene (PP) and different graphite fillers were melt mixed using small scale microcompounder Xplore DSM15 as well as lab-scale co-rotating twin screw extruder Coperion ZSK26Mc. The measurements of the electrical and thermal conductivity as well as mechanical properties of the composites were performed on pressed plates. It was found that the addition of graphite powders having different particle size distributions leads to different increases of the thermal conductivity. For synthetic graphite, the PP composites filled with TIMCAL Timrex® KS500 reached the highest value of thermal conductivity of 0.52 W/(m·K) at 10 vol% loading, whereas this composite was not electrical conductive. Furthermore, the influence of a styrene-ethylene-butylene-styrene block copolymer (SEBS) based impact modifier on the mechanical properties of PP filled with 80 wt% of different synthetic graphites was investigated. For that the proportion of SEBS in the PP component was varied systematically. The conductivities were influenced by the type of graphite and the content of impact modifier. The results indicate that the impact strength of the composite containing TIMCAL Timrex® KS300-1250 can be increased by approx. 100 % when replacing 50 wt% of the PP component by SEBS.
- ItemColloidal Self-Assembly Concepts for Plasmonic Metasurfaces(Weinheim : Wiley-VCH, 2019) Mayer, Martin; Schnepf, Max J.; König, Tobias A.F.; Fery, AndreasMetallic nanostructures exhibit strong interactions with electromagnetic radiation, known as the localized surface plasmon resonance. In recent years, there is significant interest and growth in the area of coupled metallic nanostructures. In such assemblies, short- and long-range coupling effects can be tailored and emergent properties, e.g., metamaterial effects, can be realized. The term “plasmonic metasurfaces” is used for this novel class of assemblies deposited on planar surfaces. Herein, the focus is on plasmonic metasurfaces formed from colloidal particles. These are formed by self-assembly and can meet the demands of low-cost manufacturing of large-area, flexible, and ultrathin devices. The advances in high optical quality of the colloidal building blocks and methods for controlling their self-assembly on surfaces will lead to novel functional devices for dynamic light modulators, pulse sharpening, subwavelength imaging, sensing, and quantum devices. This progress report focuses on predicting optical properties of single colloidal building blocks and their assemblies, wet-chemical synthesis, and directed self-assembly of colloidal particles. The report concludes with a discussion of the perspectives toward expanding the colloidal plasmonic metasurfaces concept by integrating them with quantum emitters (gain materials) or mechanically responsive structures. © 2018 The Authors. Published by WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
- ItemSurface, interphase and tensile properties of unsized, sized and heat treated basalt fibres(London [u.a.] : Institute of Physics, 2016) Förster, T.; Sommer, G.S.; Mäder, E.; Scheffler, C.Recycling of fibre reinforced polymers is in the focus of several investigations. Chemical and thermal treatments of composites are the common ways to separate the reinforcing fibres from the polymer matrices. However, most sizings on glass and basalt fibre are not designed to resist high temperatures. Hence, a heat treatment might also lead to a sizing removal, a decrease of mechanical performance and deterioration in fibre-matrix adhesion. Different basalt fibres were investigated using surface analysis methods as well as single fibre tensile tests and single fibre pull-out tests in order to reveal the possible causes of these issues. Heat treatment in air reduced the fibre tensile strength in the same level like heat treatment in nitrogen atmosphere, but it influenced the wetting capability. Re-sizing by a coupling agent slightly increased the adhesion strength and reflected a decreased post-debonding friction.
- ItemInfluence of a supplemental filler in twin-screw extruded PP/CNT composites using masterbatch dilution(Melville, NY : AIP, 2019) Müller, Michael Thomas; Krause, Beate; Kretzschmar, Bernd; Pötschke, PetraIn this study commercially available multiwalled carbon nanotubes (2-8 wt.%) were incorporated in polypropylene (PP) by direct powder feeding or by a masterbatch dilution procedure using a twin-screw extruder. The influence of a supplemental, electrical non-conductive talc or electrically conductive carbon black (CB), filler on the resulting composite properties was investigated. In comparison to the direct carbon nanotube (CNT) incorporation the masterbatch dilution step resulted in improved CNT macro dispersion. The use of the supplemental fillers CB or talc does not show a significant influence on the CNT dispersion state. When compared to direct CNT incorporation, the second compounding process involved in masterbatch dilution leads to higher electrical resistivity of injection molded samples. On the other hand, the supplemental fillers talc or CB decreased the electrical resistivity values. With the addition of talc or CB an increase of the Young’s modulus due to the reinforcing effect of the second filler was achieved. However, no synergistic effect between the used supplemental fillers and the CNT on the mechanical properties was obtained.
- ItemPolymer - Carbon nanotube composites for thermoelectric applications(Melville, NY : AIP, 2017) Luo, J.; Krause, Beate; Pötschke, PetraThe thermoelectric (TE) performance of electrically conductive thermoplastic composites prepared by melt mixing was investigated. A cost effective widely used in industry polymer, namely polypropylene (PP), was chosen as the matrix to fabricate the composites. Singlewalled carbon nanotubes (SWCNTs), the amount (2 wt%) of which was selected to be above the electrical percolation threshold (< 0.2 wt%), were used to form an electrical conducting network. Besides as-produced SWCNTs plasma modified tubes were employed to study the influence of the functionalization on the morphology, dispersion and TE properties of the PP composites. In addition, melt processing conditions, e.g. temperature, rotation speed, and time during mixing in a small-scale compounder were varied. Furthermore, an ionic liquid (IL, 1-methyl-3-octylimidazolium tetrafluoroborate) was used as a processing additive during melt mixing, which was confirmed to improve the electrical conductivity of the composites. Simultaneous increase in the Seebeck coefficient up to a value of 64 μV/K was recorded, leading to a much better power factor of 0.26 μW/(m·K2) compared to composites without IL. This melt mixing strategy opens new avenues for solvent-free, large scale fabrication of polymer based TE materials.
- ItemDevelopment of a polymer composite with high electrical conductivity and improved impact strength for the application as bipolar plate(Melville, NY : AIP, 2016) Hopmann, C.; Windeck, C.; Cohnen, A.; Onken, J.; Krause, Beate; Pötschke, Petra; Hickmann, T.Bipolar plates constitute the most important structural component in fuel cell stacks. Highly filled thermoplastic composites with high electrical conductivity obtain an increasing importance in the design of bipolar plates as alternative to conventional metallic systems. Thermoplastics (e.g. PP) have suitable properties such as a good processability, chemical resistance, light weight and low production costs. As thermoplastics have low electrical conductivities, conductive fillers have to be included in the matrix. A high content of such fillers (e.g. graphite) in excess of 80 wt.-% is necessary to achieve the desired electrical properties. However, materials with such high filler contents embrittle readily. The workability in injection and compression molding is difficult and the mechanical stability is insufficient in case of strain deformation. As consequence, material failure and an inacceptable amount of damaged goods can be observed during the processing. As no suitable thermoplastic system is available for better mechanical properties, the induction and dispersion of a rubber phase in the thermoplastic matrix can be used to increase the impact strength of the conductive composite. In this research work a ternary composite, based on PP as matrix, EPDM as impact modifier and synthetic graphite as conductive filler, was developed. The material was produced using a 26 mm co-rotating, intermeshing twin-screw extruder. The amounts of PP, EPDM and graphite were varied systematically and a process window was defined that enables improved impact strength and high electrical conductivity of the new material. The results indicate that impact strength can be enhanced by about 99 % with an EPDM content of 30 wt.-% in the PP matrix. The electrical conductivity decreases in a small range with increasing content of EPDM, but the conductivity is still excellent for producing bipolar plates.
- ItemInfluence of mixing conditions on carbon nanotube shortening and curling in polycarbonate composites(Melville, NY : AIP, 2017) Krause, Beate; Carval, J.; Pötschke, PetraPolycarbonate composites containing multiwalled carbon nanotubes (MWCNTs, 0.2-2.0 wt%) were melt mixed in small scale at different conditions of screw speed and mixing time to vary the specific mechanical energy (SME) input between 0.4 and 4.0 kWh/kg. Next to the electrical properties of compression molded plates and the MWCNT macrodispersion also the nanotube length and shape were analyzed. For this, the matrix of the composites with 0.75 wt% MWCNT loading was dissolved and the remaining nanotubes were investigated using TEM. It was found that with increasing SME input the number of remaining CNT agglomerates decreases. The MWCNT length decreased from initially about 1.4 micrometers towards 350 nanometers at a SME of 4 kWh/kg and the mean curling values were also reduced. The electrical percolation threshold increases with SME from about 0.4 wt% to 0.6 wt%.