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Graphite modified epoxy-based adhesive for joining of aluminium and PP/graphite composites

2020, Rzeczkowski, P., Pötschke, Petra, Fischer, M., Kühnert, I., Krause, Beate

A graphite-modified adhesive was developed in order to simultaneously enhance the thermal conductivity and the strength of an adhesive joint. The thermal conductivity through the joint was investigated by using highly filled PP/graphite composite substrates, which were joined with an epoxy adhesive of different layer thicknesses. Similar measurements were carried out with a constant adhesive layer thickness, whilst applying an epoxy adhesive modified with expanded graphite (EG) (6, 10, and 20 wt%). By reducing the adhesive layer thickness or modifying the adhesive with conductive fillers, a significant increase of the thermal conductivity through the joint was achieved. The examination of the mechanical properties of the modified adhesives was carried out by tensile tests (adhesive only), lap-shear tests, and fracture energy tests (mode 1) with aluminium substrates. Modification of the adhesive with EG led to an increase of the tensile lap-shear strength and the adhesive fracture energy (mode 1) of the joint. In addition, burst pressure tests were performed to determine the strength of the joint in a complex component. The strength of the joint increased with the graphite content in the PP substrate and in the epoxy adhesive.

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The effect of branched carbon nanotubes as reinforcing nano-filler in polymer nanocomposites

2022, Thompson, S.M., Talò, M., Krause, Beate, Janke, A., Lanzerotti, M., Capps, J., Lanzara, G., Lacarbonara, W.

This work discusses the mechanical and dissipative properties of nanocomposite materials made of a high-performance thermoplastic polymer (polybutylene terephthalate, PBT) integrated with branched carbon nanotubes (bCNTs) as nanofiller. The storage and loss moduli as well as the loss factor/damping ratio of the nanocomposites are experimentally characterized for increasing bCNT weight fractions (wt% bCNT) upon variations of the input cyclic strain amplitude and of the input frequency, respectively. The trends obtained for the nanocomposites mechanical properties indicate improvements both in storage and loss modulus by increasing the bCNT weight fraction from 0.5% to 2%. The striking differences between the damping capacities exhibited by CNT/polymer and bCNT/polymer nanocomposites are discussed to shed light onto the different underlined mechanics of the nanocomposites. Due to the stick–slip relative sliding motion of the polymer chains with respect to the straight CNTs, CNT/PBT nanocomposites are known to exhibit a peak in the damping vs. strain amplitude curves, past which, the damping capacity shows a monotonically increasing trend due to the conjectured sliding of the polymer crystals. On the other hand, we show for the first time that bCNT/PBT nanocomposites do not exhibit a peak in the damping capacity but rather a plateau after an initial drop at low strains. This behavior is attributed to the much reduced mobility of the branched CNTs and the lack of formation of crystalline structures around the bCNTs.