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- ItemDetermination of fluoride component in the multifunctional refining flux used for recycling aluminum scrap(Amsterdam : Elsevier, 2020) Wan, Bingbing; Li, Wenfang; Liu, Fangfang; Lu, Tiwen; Jin, Shuoxun; Wang, Kang; Yi, Aihua; Tian, Jun; Chen, WeipingIn this paper, the optimum fluoride component in the multifunctional refining flux used for recycling aluminum scrap was determined. Theoretical analysis of solid fluxing shows that strong stripping ability of oxide layer on aluminum surface for the flux and appropriate interfacial tensions between Al melt / inclusion (σM-I), flux / inclusion (σF-I), and flux / Al melt (σF-M) are indispensable for making the flux achieve the properties of covering, drossing, and cleaning simultaneously. In term of four preliminarily selected fluoride salts, i.e., KF, AlF3, K3AlF6 and KAlF4, the results of interfacial tension measurements indicates that, combined addition of A-type fluoride (KF) and B-type fluoride (AlF3, K3AlF6 and KAlF4) to equimolar NaCl-KCl can just offset the shortage of single addition of KF which means worsening the separating effect of flux from melt surface and weakening the wettability of flux on the inclusions due to the lower σF-M and the higher σF-I respectively. Additionally, coalescence behaviors of aluminum droplets in molten fluxes reveals that, KF, K3AlF6 or KAlF4 possesses stronger stripping ability of oxide layer, while the stripping ability of oxide layer for AlF3 is weaker. Ultimately, the combination of KF with K3AlF6 or/and KAlF4 is ascertained to be an optimum selection for fluoride component in the multifunctional refining flux.
- ItemRare-earth-free MnAl-C-Ni permanent magnets produced by extrusion of powder milled from bulk(Amsterdam : Elsevier, 2020) Feng, Le; Freudenberger, Jens; Mix, Torsten; Nielsch, Kornelius; Woodcock, Thomas GeorgeRare-earth-free MnAl-C-Ni permanent magnets have been produced for the first time by extruding powders milled from bulk. The resulting materials, fabricated using different conditions, contained a large volume fraction (> 0.92) of the desired τ-phase. In terms of the maximum energy product, the best performance obtained for a whole, transverse section of the extruded material was (BH)max = 46 kJm−3, and was (BH)max = 49 kJm−3 for a sample taken from near the edge of this section. Analysis showed that this material was comparable to the long-established benchmark, comprising MnAl-C-based magnets extruded in industry from bulk or from gas-atomised powder. Such materials are no longer available. The microstructure of the materials produced here consisted of fine, recrystallised grains, which exhibited an <001> fibre texture with intermediate texture quality and of larger, non-recrystallised regions, which contained hierarchical twinning and a high density of defects. The volume fraction and size of the non-recrystallised regions was greatly reduced by decreasing the size of the initial powder particles. This led to a large increase in the squareness factor of the demagnetisation curve and consequently to the high (BH)max values observed.
- ItemTailoring biocompatible Ti-Zr-Nb-Hf-Si metallic glasses based on high-entropy alloys design approach(Amsterdam : Elsevier, 2020) Calin, Mariana; Vishnu, Jithin; Thirathipviwat, Pramote; Popa, Monica-Mihaela; Krautz, Maria; Manivasagam, Geetha; Gebert, AnnettPresent work unveils novel magnetic resonance imaging (MRI) compatible glassy Ti-Zr-Nb-Hf-Si alloys designed based on a high entropy alloys approach, by exploring the central region of multi-component alloy phase space. Phase analysis has revealed the amorphous structure of developed alloys, with a higher thermal stability than the conventional metallic glasses. The alloys exhibit excellent corrosion properties in simulated body fluid. Most importantly, the weak paramagnetic nature (ultralow magnetic susceptibility) and superior radiopacity (high X-ray attenuation coefficients) offer compatibility with medical diagnostic imaging systems thereby opening unexplored realms for biomedical applications.
- ItemDevelopment and characterization of a metastable Al-Mn-Ce alloy produced by laser powder bed fusion(Amsterdam : Elsevier, 2021) Gabrysiak, Katharina; Gustmann, Tobias; Freudenberger, Jens; Neufeld, Kai; Giebeler, Lars; Leyens, Christoph; Kühn, UtaLaser powder bed fusion (LPBF) can help to overcome two challenges occurring by casting of metastable Al alloys: (1) the high amount of casting defects and (2) the limited part size while maintaining rapid solidification of the whole cross-section. In this study, an Al92Mn6Ce2 alloy was processed crack-free without baseplate heating by LPBF. The high cooling rate during fabrication has a significant impact on the microstructure, which was characterized by SEM, TEM and XRD. The processing through LPBF causes a high amount and a strong refinement of the intermetallic Al20Mn2Ce precipitates. This leads, compared to suction-cast specimens, to a higher hardness (180 HV 5) and a higher tolerable compressive stress (>1200 MPa) associated with a pronounced plasticity without failure up to a strain of 40%. The extraordinary mechanical properties of additively manufactured Al92Mn6Ce2 can extend the possibilities of producing novel LPBF lightweight structures for potential applications under harsh conditions.
- ItemNano energy for miniaturized systems(Amsterdam : Elsevier, 2021) Zhu, Minshen; Zhu, Feng; Schmidt, Oliver G.Skin mountable electronic devices are in a high-speed development at the crossroads of materials science, electronics, and computer science. Sophisticated functions, such as sensing, actuating, and computing, are integrated into a soft electronic device that can be firmly mounted to any place of human body. These advanced electronic devices are capable of yielding abilities for us whenever they are needed and even expanding our abilities beyond their natural limitations. Despite the great promise of skin mounted electronic devices, they still lack satisfactory power supplies that are safe and continuous. This Perspective discusses the prospects of the development of energy storage devices for the next generation skin mountable electronic devices based on their unique requirements on flexibility and miniaturized size.
- ItemEditorial for a special issue “Nano energy materials and devices for miniaturized electronics and smart systems”(Amsterdam : Elsevier, 2021) Zhu, Feng; Schmidt, Oliver G.[No abstract available]
- ItemCompositional complexity dependence of dislocation density and mechanical properties in high entropy alloy systems(Amsterdam : Elsevier, 2020) Thirathipviwat, P.; Song, G.; Bednarcik, J.; Kühn, U.; Gemming, T.; Nielsch, K.; Han, J.This study focuses on a quantitative analysis of dislocation accumulation after cold plastic deformation and mechanical properties of FeNiCoCrMn and TiNbHfTaZr high entropy alloys (HEAs) which are single phase fcc and bcc solid solutions, respectively. In order to study the role of compositional complexity from unary to quinary compositions on dislocation accumulation and mechanical properties after plastic deformation, the single solid solution phase forming sub-alloys of the two HEAs were investigated. All studied samples revealed a large plastic deformability under cold-rotary swaging process by 85–90% area reduction without intermediate annealing. The dislocation density of all studied samples, determined by Williamson-Hall method on synchrotron X-ray diffraction patterns, were between 1014 - 1015 m−2 dependent on the alloy composition. The level of dislocation density after plastic deformation is not only affected by the number of constituent element but the lattice distortion and intrinsic properties in terms of stacking fault energy, modulus misfit, and melting point also impact the dislocation storage. The level of dislocation density determines the level of mechanical properties because of a resistance to dislocation motions. The hardness and yield compressive strength of the studied samples are proportional to the level of dislocation density.
- ItemRecent developments of stamped planar micro-supercapacitors: Materials, fabrication and perspectives(Amsterdam : Elsevier, 2021) Li, Fei; Li, Yang; Qu, Jiang; Wang, Jinhui; Bandari, Vineeth Kumar; Zhu, Feng; Schmidt, Oliver G.The rapid development of wearable and portable electronics has dramatically increased the application for miniaturized energy storage components. Stamping micro-supercapacitors (MSCs) with planar interdigital configurations are considered as a promising candidate to meet the requirements. In this review, recent progress of the different stamping materials and various stamping technologies are first discussed. The merits of each material, manufacturing process of each stamping method and the properties of stamping MSCs are scrutinized, respectively. Further insights on technical difficulties and scientific challenges are finally demonstrated, including the limited thickness of printed electrodes, poor overlay accuracy and printing resolution.
- ItemAdvanced architecture designs towards high-performance 3D microbatteries(Amsterdam : Elsevier, 2021) Li, Yang; Qu, Jiang; Li, Fei; Qu, Zhe; Tang, Hongmei; Liu, Lixiang; Zhu, Minshen; Schmidt, Oliver G.Rechargeable microbatteries are important power supplies for microelectronic devices. Two essential targets for rechargeable microbatteries are high output energy and minimal footprint areas. In addition to the development of new high-performance electrode materials, the device configurations of microbatteries also play an important role in enhancing the output energy and miniaturizing the footprint area. To make a clear vision on the design principle of rechargeable microbatteries, we firstly summarize the typical configurations of microbatteries. The advantages of different configurations are thoroughly discussed from the aspects of fabrication technologies and material engineering. Towards the high energy output at a minimal footprint area, a revolutionary design for microbatteries is of great importance. In this perspective, we review the progress of fabricating microbatteries based on the rolled-up nanotechnology, a derivative origami technology. Finally, we discussed the challenges and perspectives in the device design and materials optimization.
- ItemMicrostructure, mechanical properties and machinability of particulate reinforced Al matrix composites: a comparative study between SiC particles and high-entropy alloy particles(Amsterdam : Elsevier, 2020) Lu, Tiwen; He, Tianbing; Li, Zixuan; Chen, Hongyu; Han, Xiaoliang; Fu, Zhiqiang; Chen, WeipingIn this study, 2024Al matrix composites reinforced by SiC particles (SiC-2024Al) and nanocrystalline high-entropy alloy particles (HEA-2024Al) fabricated by powder metallurgy were systematically compared for the first time. There is a significant difference in microstructure and mechanical properties as well as machinability between two kinds of composites. In term of microstructure, when the volume fraction of reinforcements was 10%, both SiC-2024Al and HEA-2024Al composites showed a homogeneous particle distribution in the matrix. With the increase of reinforcement content, HEA-2024Al composites presented denser microstructure than that of SiC-2024Al composites. The composites with 10, 20 and 30 vol.% HEA reinforcements all showed better plasticity than that of the SiC-2024Al composites with same volume fraction of reinforcements, which was related with better particle distribution and interface bonding. However, the strength showed the opposite tendency in the two kinds of composites. Selecting 10SiC-2024Al and 10HEA-2024Al composites as examples to explore the difference in the yield strength of two kinds of composites, it is ascribed to the dislocation punched zones around interface between the Al matrix and reinforcements, which was analyzed in detail by a combination of calculation, nanoindentation tests and finite element analysis. Additionally, HEA-2024Al composites showed better machinability than those of SiC-2024Al composites. This work provides insight into the application of particulate reinforced Al matrix composites.