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End date: 2024 × Start date: 2020 × DDC: 530 × Publisher: London [u.a.] : Institute of Physics × WGL Institute: IPF ×

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    Basic material and technology investigations for material bonded hybrids by continuous hybrid profile fabrication
    (London [u.a.] : Institute of Physics, 2021) Schubert, K.; Gedan-Smolka, M.; Marschner, A.; Rietzschel, T.; Uhlig, K.; Löpitz, D.; Wagner, D.; Knobloch, M.; Karjust, Krist; Otto, Tauno; Kübarsepp, Jakob; Hussainova, Irina
    The development of multi-material hybrids by injection molding has been studied very intensively at the IPF in the past. For that, a material bonding between the different substrates was achieved by using a newly developed two-step curing powder coating material as latent reactive adhesive. The aim of the project “Hybrid Pultrusion” was to perform a novel approach for the fabrication of material bonded metal-plastic joints (profiles) in a modified pultrusion process. Therefore, powder pre-coated steel coil is combined with a glass-fiber reinforced epoxy resin matrix. For initial basic studies, the impregnated fiber material has been applied on the pre-coated steel sheets using the Resin Transfer Molding process (RTM-process). It was proved via lap shear tests, that this procedure resulted in very high adhesive strengths up to 35 MPa resulting from the formation of a covalent matrix-steel bonding as well. In addition, the failure mechanism was subsequently studied. Furthermore, by adapting the successful material combination to the pultrusion process it was demonstrated that material bonded hybrids can be achieved even under these continuous processing conditions.
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    Chemical Bonded PA66-PTFE-Oil Composites as Novel Tribologically Effective Materials: Part 2
    (London [u.a.] : Institute of Physics, 2021) Nguyen, Thanh-Duong; Kamga, Lionel Simo; Gedan-Smolka, Michaela; Sauer, Bernd; Emrich, Stefan; Kopnarski, Michael; Voit, Brigitte; Karjust, Krist; Otto, Tauno; Kübarsepp, Jakob; Hussainova, Irina
    Polytetrafluoroethylene (PTFE) exhibits excellent non-stick properties and a very low coefficient of friction under tribological stress, but it is incompatible with almost all other polymers. In the first part of this study we presented the generation of the novel tribological material based on unsaturated oil, radiation-modified PTFE (MP1100) and Polyamide 66 (PA66). To get a better understanding of the chemical properties and chemical composition of the compounds, the PA66-MP1100-oil-cb (chemical bonded) compounds were examined by differential scanning calorimetry (DSC) and thermal gravimetric analysis (TGA). In this part, the mechanical properties of the compounds are compared with plain PA66 and PA66-MP1100-cb. The tribological investigation was carried out using the Block-on-Ring tribometer. It was found that the mechanical properties of PA66-MP1100-oil-cb with 20 wt.% MP1100-oil-cb only show slight differences compared to PA66, but the tribological properties of the compounds have been significantly improved through chemical coupling between the three components. Finally, the amount of the compound that was deposited on the surface of the steel disc counterpart was analyzed after the tribological testing.