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- ItemMachine learning for additive manufacturing: Predicting materials characteristics and their uncertainty(Amsterdam [u.a.] : Elsevier Science, 2023) Chernyavsky, Dmitry; Kononenko, Denys Y.; Han, Jun Hee; Kim, Hwi Jun; van den Brink, Jeroen; Kosiba, KonradAdditive manufacturing (AM) is known for versatile fabrication of complex parts, while also allowing the synthesis of materials with desired microstructures and resulting properties. These benefits come at a cost: process control to manufacture parts within given specifications is very challenging due to the relevance of a large number of processing parameters. Efficient predictive machine learning (ML) models trained on small datasets, can minimize this cost. They also allow to assess the quality of the dataset inclusive of uncertainty. This is important in order for additively manufactured parts to meet property specifications not only on average, but also within a given variance or uncertainty. Here, we demonstrate this strategy by developing a heteroscedastic Gaussian process (HGP) model, from a dataset based on laser powder bed fusion of a glass-forming alloy at varying processing parameters. Using amorphicity as the microstructural descriptor, we train the model on our Zr52.5Cu17.9Ni14.6Al10Ti5 (at.%) alloy dataset. The HGP model not only accurately predicts the mean value of amorphicity, but also provides the respective uncertainty. The quantification of the aleatoric and epistemic uncertainty contributions allows to assess intrinsic inaccuracies of the dataset, as well as identify underlying physical phenomena. This HGP model approach enables to systematically improve ML-driven AM processes.
- ItemMechanical performance and corrosion behaviour of Zr-based bulk metallic glass produced by selective laser melting(Amsterdam : Elsevier B.V., 2020) Deng, L.; Gebert, A.; Zhang, L.; Chen, H.Y.; Gu, D.D.; Kühn, U.; Zimmermann, M.; Kosiba, K.; Pauly, S.Nearly fully dense, glassy Zr52.5Cu17.9Ni14.6Al10Ti5 bulk specimens were fabricated by selective laser melting (SLM) and their behaviour during compressive loading, during wear testing and in a corrosive medium was investigated. Their performance was compared with as-cast material of the same composition. The additively manufactured samples exhibit a yield strength around 1700 MPa combined with a plastic strain of about 0.5% after yielding despite the residual porosity of 1.3%, which is distributed uniformly in the samples. The propagation of shear bands in the bulk metallic glass prepared by SLM was studied. The specific wear rate and the worn surfaces demonstrated that similar wear mechanisms are active in the SLM and the as-cast samples. Hence, manufacturing the glass in layers does not adversely affect the wear properties. The same holds for the corrosion tests, which were carried out in 0.01 M Na2SO4 and 0.1 M NaCl electrolyte. The anodic polarization curves of SLM samples and as-cast samples revealed a similar corrosion behaviour. However, the SLM samples have a slightly reduced susceptibility to pitting corrosion and exhibit an improved surface healing ability, which might be attributed to an improved homogeneity of the additively manufactured glass.
- ItemGuiding shear bands in bulk metallic glasses using stress fields : A perspective from the activation of flow units(Woodbury, NY : Inst., 2020) Kosiba, K.; Scudino, S.; Bednarcik, J.; Bian, J.; Liu, G.; Kühn, U.; Pauly, S.Controlling shear band propagation is the key to obtain ductile metallic glasses. Here, we use a residual stress field to vary the direction of shear band propagation. We ascribe this behavior to the effect of the stress field on the activation of shear transformation zones (STZs) along their characteristic direction and we quantify this contribution to the energy of the process. Because of the progressively adverse orientation of the stress field, the energy stored as shear in the STZ decreases to a level where shear band propagation at alternative angles becomes energetically more favorable. © 2020 authors.
- ItemRejuvenation through plastic deformation of a La-based metallic glass measured by fast-scanning calorimetry(Amsterdam : Elsevier B.V., 2020) Meylan, C.M.; Orava, J.; Greer, A.L.We explore the glassy states achievable after a metallic glass is formed on liquid quenching. Samples of La55Al25Ni20 (at.%) metallic glass (rod and ribbon) are studied. The extent of structural relaxation at room temperature is characterized for this low-glass-transition temperature glass. Plastic deformation (uniaxial compression) rejuvenates the glass to states of higher enthalpy characteristic of glass formation at high cooling rate. Deformation increases the heterogeneity of the glass, widening the spectrum of relaxation times. The extent of rejuvenation in samples of low aspect ratio is compared with that under conditions of high constraint in notched samples. The deformation-induced rejuvenation is particularly susceptible to reduction on subsequent ageing. Fast-scanning calorimetry is useful in characterizing the dynamics of structural relaxation. The shadow glass transition is more evident on fast heating, and is observed in this glass for the first time. A new excess exothermic effect is observed before the glass transition.
- ItemFabrication of metastable crystalline nanocomposites by flash annealing of Cu47.5Zr47.5Al5 metallic glass using joule heating(Basel : MDPI AG, 2020) Okulov, I.; Soldatov, I.; Kaban, I.; Sarac, B.; Spieckermann, F.; Eckert, J.Flash Joule-heating was applied to the Cu47.5Zr47.5Al5 metallic glass for designing fully crystalline metastable nanocomposites consisting of the metastable B2 CuZr and low-temperature equilibrium Cu10Zr7 phases. The onset of crystallization was in situ controlled by monitoring resistivity changes in the samples. The effect of heating rate and annealing time on the volume fraction of the crystalline phases and mechanical properties of the nanocomposites was studied in detail. Particularly, an increase of the heating rate and a decrease of the annealing time lead to a lower number of equilibrium Cu10Zr7 precipitates and an increase of tensile ductility. Tailoring of these non-equilibrium microstructures and mechanical properties may not be possible unless one starts with a fully glassy material that opens new perspectives for designing metastable nanomaterials with unique physical properties.
- ItemPhase formation of a biocompatible Ti-based alloy under kinetic constraints studied via in-situ high-energy X-ray diffraction(Amsterdam : Elsevier B.V., 2020) Kosiba, K.; Rothkirch, A.; Han, J.; Deng, L.; Escher, B.; Wang, G.; Kühn, U.; Bednarcik, J.The biocompatible Ti40Cu34Pd14Zr10Sn2 bulk metallic glass was rapidly heated, also known as flash-annealed, at varying heating rates up to 1579 K/s. Thereby, the phase formation was characterized via advanced in-situ high-energy X-ray diffraction. It has been found that the evolving kinetic constraints can be used as a tool to deliberately alter the crystalline phase formation. This novel processing route permits to select phases to crystallize to a predefined fraction and, thus, to potentially design the microstructure of materials according to a specified property-profile. Consequently, flash-annealing poses a unique synthesis route to design materials with, for instance, good biomechanical compatibility.