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- ItemDevelopment and Implementation of a Guideline for the Combination of Additively Manufactured Joint Assemblies with Wire Actuators made of Shape Memory Alloys(Amsterdam [u.a.] : Elsevier, 2023) Löffler, Robin; Tremmel, Stephan; Hornfeck, RüdigerSmart Materials actuators in the form of wires made of shape memory alloys in combination with additively manufactured carrier components are used in a wide variety of prototype developments of innovative joint assemblies. This combination is relevant because of the same manufacturing costs of the additively manufactured components, which are independent of the quantity of parts, the free geometric design possibilities as well as the huge energy density of the aforementioned actuator technology. In particular, the focus is on the possibility of appropriately fitting large wire lengths on a compact part volume while taking into account acceptable force losses. Since there is no design guideline for such joint developments, each is individual, which results in unnecessarily long development times and a higher risk of errors. Based on selected in-house and third-party examples, integration possibilities of shape memory alloy wire actuators in additively manufactured carrier components are analysed and transferred into a universally applicable design guideline. These recommendations are brought into the framework of existing design guidelines of the VDI (Verein Deutscher Ingenieure – Association of German Engineers), namely VDI 2206 and VDI 2221 with extensions for additive manufacturing, for a better usability and integrability into existing processes. Finally, this results in a simplified access to the topic of the combination of additive manufacturing and shape memory alloys and a more efficient realisation of such joint developments.
- ItemSelf-cleaning stainless steel surfaces induced by laser processing and chemical engineering(Amsterdam [u.a.] : Elsevier, 2022) Lorenz, Pierre; Zajadacz, Joachim; Marquardt, Franka; Ehrhardt, Martin; Hommes, Gregor; Peter, Sebastian; Zimmer, KlausNanostructured surfaces show a variety of beneficial macroscopic effects. The combination of hierarchic nanostructures with a suitable chemical surface composition allows for the fabrication of surfaces with interesting fluidic properties beyond such effects. This approach enables the specification of nano/microstructure and chemical composition independent of each other. Various hierarchical micro- and nanostructures can be realized by laser texturing of stainless steel surfaces with infrared picosecond laser. Simultaneously, the surface is activated for chemical processing. The surface can now be tuned by bonding of a self-assembled monolayer on the laser-treated surface by chemical treatment. This two-step functionalization process allows the for separated adjusting of the surface topography and chemical composition and thus for the well-defined setting of the surface properties. The fabrication of superhydrophobic surfaces with self-cleaning properties are performed that can be functionalized further by subsequent laser-irradiation. Furthermore, the long-time stability of the surface functionalization in relation to the impact chemicals or radiation was investigated.
- ItemTailoring morphology in titania nanotube arrays by implantation: experiments and modelling on designed pore size—and beyond(London [u.a.] : Taylor & Francis, 2021) Kupferer, Astrid; Mändl, Stephan; Mayr, Stefan G.Titania nanotube arrays are an exceptionally adaptable material for various applications ranging from energy conversion to biomedicine. Besides electronic properties, structural morphology on nanometre scale is essential. It is demonstrated that ion implantation constitutes a versatile method for the synthesis of tailored nanotube morphologies. Experimental-phenomenological observations reveal a successive closing behaviour of nanotubes upon ion implantation. Employing molecular dynamics calculations in combination with analytical continuum models, the physical origins of this scenario are unravelled by identifying ion bombardment induced viscous flow driven by capillarity as its underlying mechanism besides minor contributions from sputtering and redeposition. These findings enable the tailoring of nanotube arrays suitable for manifold applications.
- ItemProcess Monitoring of a Vibration Dampening CFRP Drill Tube in BTA deep hole drilling using Fibre-Bragg-Grating Sensors(Amsterdam [u.a.] : Elsevier, 2022) Summa, Jannik; Michel, Sebastian; Kurkowski, Moritz; Biermann, Dirk; Stommel, Markus; Herrmann, Hans-GeorgThe large tool length in BTA deep hole drilling often leads to strong torsional vibrations of the tool system, leading to a reduced bore hole quality failures. When substituting steel drill tubes with tubes from composite material, the laminate structure dampens these vibrations. Secondly, the integration of sensors allow to monitor process vibrations. This contribution introduces a new sensor platform to measure process vibrations, feed force and drilling torque using Fibre-Bragg Grating Sensors. The presented experimental results focus on characteristic frequency spectra with natural torsional and compression frequencies of the CFRP drill tube, which show variations due to changed feed.
- ItemSecondary electron yield engineering of copper surfaces by 532 nm ultrashort laser pulses(Amsterdam [u.a.] : Elsevier, 2022) Lorenz, Pierre; Bez, Elena; Himmerlich, Marcel; Ehrhardt, Martin; Taborelli, Mauro; Zimmer, KlausNanostructured surfaces exhibit outstanding properties and enable manifold industrial applications. In this study the laser surface processing of polycrystalline, flat copper surfaces by 532 nm picosecond laser irradiation for secondary electron yield (SEY) reduction is reported. The laser beam was scanned in parallel lines across the sample surface in order to modify large surface areas. Morphology and SEY are characterized in dependence of the process parameters to derive correlations and mechanisms of the laser-based SEY engineering process. The nano- and microstructure morphology of the laser-modified surface was characterized by scanning electron microscopy and the secondary electron yield was measured. In general, an SEY reduction with increasing accumulated laser fluence was found. In particular, at low scanning speed (1 mm/s - 10 mm/s) and “high” laser power (~ 1 W) compact nanostructures with a very low SEY maximum of 0.7 are formed.
- ItemFabrication of four-level hierarchical topographies through the combination of LIPSS and direct laser interference pattering on near-beta titanium alloy(New York, NY [u.a.] : Elsevier, 2022) Schell, Frederic; Alamri, Sabri; Hariharan, Avinash; Gebert, Annett; Lasagni, Andrés Fabián; Kunze, TimComplex repetitive periodic surface patterns were produced on a near-beta Ti-13Nb-13Zr alloy, using two-beam Direct Laser Interference Patterning (DLIP) employing a picosecond-pulsed laser source with wavelengths of 355 nm, 532 nm and 1064 nm. Different types of Laser-induced periodic surface structures (LIPSS) are produced, including low and high spatial frequency LIPSS, which are observed frequently on top of the line-like DLIP microstructures, as well as quasi-periodic microstructures with periods greater than the laser wavelength. The feature size of the fabricated LIPSS features could be tuned as function of the utilized laser process parameters.