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- ItemExperimental and computational analysis of thermoelectric modules based on melt-mixed polypropylene composites(Amsterdam : Elsevier, 2023) Doraghi, Qusay; Żabnieńska-Góra, Alina; Norman, Les; Krause, Beate; Pötschke, Petra; Jouhara, HussamResearchers are constantly looking for new materials that exploit the Seebeck phenomenon to convert heat into electrical energy using thermoelectric generators (TEGs). New lead-free thermoelectric materials are being investigated as part of the EU project InComEss, with one of the anticipated uses being converting wasted heat into electric energy. Such research aims to reduce the production costs as well as the environmental impact of current TEG modules which mostly employ bismuth for their construction. The use of polymers that, despite lower efficiency, achieve increasingly higher values of electrical conductivity and Seebeck coefficients at a low heat transfer coefficient is increasingly discussed in the literature. This article presents two thermoelectric generator (TEG) models based on data previously described in the literature. Two types of designs are presented: consisting of 4- and 49-leg pairs of p- and n-type composites based on polypropylene melt-mixed with single-walled carbon nanotubes. The models being developed using COMSOL Multiphysics software and validated based on measurements carried out in the laboratory. Based on the results of the analysis, conductive polymer composites employing insulating matrices can be considered as a promising material of the future for TEG modules.
- ItemIntrinsic modulus and strain coefficients in dilute composites with a Neo-Hookean elastic matrix(Amsterdam : Elsevier, 2022) Ivaneyko, Dmytro; Domurath, Jan; Heinrich, Gert; Saphiannikova, MarinaA finite element modelling of dilute elastomer composites based on a Neo-Hookean elastic matrix and rigid spherical particles embedded within the matrix was performed. In particular, the deformation field in vicinity of a sphere was simulated and numerical homogenization has been used to obtain the effective modulus of the composite μeff for different applied extension and compression ratios. At small deformations the well-known Smallwood result for the composite is reproduced: μeff=(1+[μ]φ)μ0 with the intrinsic modulus [μ]=2.500. Here φ is the volume fraction of particles and μ0 is the modulus of the matrix solid. However at larger deformations higher values of the intrinsic modulus [μ] are obtained, which increase quadratically with the applied true strain. The homogenization procedure allowed to extract the intrinsic strain coefficients which are mirrored around the undeformed state for principle extension and compression axes. Utilizing the simulation results, stress and strain modifications of the Neo-Hookean strain energy function for dilute composites are proposed.
- ItemGain and lasing from CdSe/CdS nanoplatelet stripe waveguides(Amsterdam : Elsevier, 2022) Belitsch, Martin; Dirin, Dmitry N.; Kovalenko, Maksym V.; Pichler, Kevin; Rotter, Stefan; Ghalgaoui, Ahmed; Ditlbacher, Harald; Hohenau, Andreas; Krenn, Joachim R.Colloidal semiconducting nanocrystals are efficient, stable and spectrally tunable emitters, but achievable optical gain is often limited by fast nonradiative processes. These processes are strongly suppressed in slab-shaped nanocrystals (nanoplatelets), due to relaxed exciton Coulomb interaction. Here, we show that CdSe/CdS nanoplatelets can be engineered into (sub)microscopic stripe waveguides that achieve lasing without further components for feedback, i.e., just relying on the stripe end reflection. We find a remarkably high gain factor for the CdSe/CdS nanoplatelets of 1630 cm−1. In addition, by comparison with numerical simulations we assign a distinct emission peak broadening above laser threshold to emission pulse shortening. Our results illustrate the feasibility of geometrically simple monolithic microscale nanoplatelet lasers as an attractive option for a variety of photonic applications.
- ItemThe influence of mean strain on the high-cycle fatigue of Nitinol with application to medical devices(Amsterdam : Elsevier, 2020) Cao, H.; Wu, M.H.; Zhou, F.; McMeeking, R.M.; Ritchie, R.O.One of the contentious issues associated with the high-cycle fatigue of Nitinol, a nominally equiatomic alloy of nickel and titanium, is the claim that increasing the applied mean strain can increase, or at least have no negative impact, on the fatigue lifetime, in conflict with reported behavior for the vast majority of other metallic materials. To investigate this in further detail, cyclic fatigue tests in bending were carried out on electropolished medical grade Nitinol at 37 °C for lives of up to 400 million cycles of strain involving various levels of the mean strain. A constant life model was developed through statistical analysis of the fatigue data, with 90% reliability at a confidence level of 95% on the effective fatigue strain. Our results show that the constant life diagram, a plot of strain amplitude versus mean strain, is monotonic yet nonlinear for lives of 400 million cycles of fatigue loading. Specifically, we find that in contradiction to the aforementioned claim, the strain amplitude limit at zero mean strain is 0.55% to achieve a 400 million cycle lifetime, at 90% reliability with 95% confidence; however, to achieve the same lifetime, reliability and confidence level in the presence of a 3% or more mean strain, the required strain amplitude limit is decreased by over a factor of three to 0.16%. Moreover, for mean strains from 3% to 7%, the strain amplitude limit that allows a 400 million cycle lifetime, at 90% reliability with 95% confidence, is ~ 0.16%, and essentially independent of mean strain. We conclude that the debatable claim that an increase in the applied mean strain can increase the fatigue life of Nitinol components is not supported by the current data.
- ItemDetermination of fluoride component in the multifunctional refining flux used for recycling aluminum scrap(Amsterdam : Elsevier, 2020) Wan, Bingbing; Li, Wenfang; Liu, Fangfang; Lu, Tiwen; Jin, Shuoxun; Wang, Kang; Yi, Aihua; Tian, Jun; Chen, WeipingIn this paper, the optimum fluoride component in the multifunctional refining flux used for recycling aluminum scrap was determined. Theoretical analysis of solid fluxing shows that strong stripping ability of oxide layer on aluminum surface for the flux and appropriate interfacial tensions between Al melt / inclusion (σM-I), flux / inclusion (σF-I), and flux / Al melt (σF-M) are indispensable for making the flux achieve the properties of covering, drossing, and cleaning simultaneously. In term of four preliminarily selected fluoride salts, i.e., KF, AlF3, K3AlF6 and KAlF4, the results of interfacial tension measurements indicates that, combined addition of A-type fluoride (KF) and B-type fluoride (AlF3, K3AlF6 and KAlF4) to equimolar NaCl-KCl can just offset the shortage of single addition of KF which means worsening the separating effect of flux from melt surface and weakening the wettability of flux on the inclusions due to the lower σF-M and the higher σF-I respectively. Additionally, coalescence behaviors of aluminum droplets in molten fluxes reveals that, KF, K3AlF6 or KAlF4 possesses stronger stripping ability of oxide layer, while the stripping ability of oxide layer for AlF3 is weaker. Ultimately, the combination of KF with K3AlF6 or/and KAlF4 is ascertained to be an optimum selection for fluoride component in the multifunctional refining flux.
- ItemMicrostructure, mechanical properties and machinability of particulate reinforced Al matrix composites: a comparative study between SiC particles and high-entropy alloy particles(Amsterdam : Elsevier, 2020) Lu, Tiwen; He, Tianbing; Li, Zixuan; Chen, Hongyu; Han, Xiaoliang; Fu, Zhiqiang; Chen, WeipingIn this study, 2024Al matrix composites reinforced by SiC particles (SiC-2024Al) and nanocrystalline high-entropy alloy particles (HEA-2024Al) fabricated by powder metallurgy were systematically compared for the first time. There is a significant difference in microstructure and mechanical properties as well as machinability between two kinds of composites. In term of microstructure, when the volume fraction of reinforcements was 10%, both SiC-2024Al and HEA-2024Al composites showed a homogeneous particle distribution in the matrix. With the increase of reinforcement content, HEA-2024Al composites presented denser microstructure than that of SiC-2024Al composites. The composites with 10, 20 and 30 vol.% HEA reinforcements all showed better plasticity than that of the SiC-2024Al composites with same volume fraction of reinforcements, which was related with better particle distribution and interface bonding. However, the strength showed the opposite tendency in the two kinds of composites. Selecting 10SiC-2024Al and 10HEA-2024Al composites as examples to explore the difference in the yield strength of two kinds of composites, it is ascribed to the dislocation punched zones around interface between the Al matrix and reinforcements, which was analyzed in detail by a combination of calculation, nanoindentation tests and finite element analysis. Additionally, HEA-2024Al composites showed better machinability than those of SiC-2024Al composites. This work provides insight into the application of particulate reinforced Al matrix composites.
- ItemPre and post-treatments to improve weldability and mechanical properties of aluminum-polyamide laser welded specimens(Amsterdam : Elsevier, 2020) Elahi, Mahdi Amne; Koch, Marcus; Heck, Mike; Plapper, PeterThe laser polishing surface treatment is a prerequisite for enhanced weldability that is enabled by superior adhesion between the weldments. The paper describes the laser polishing process of the aluminum surface to develop a relatively thick and porous artificial aluminum oxide layer. Microscopic observation shows the laser polishing process significantly improves the adhesion of molten polyamide to the aluminum surface. Besides, the shear load of the pretreated joints is much higher than that of as-received ones. However, for the majority of the welded samples, the failure happens at the polyamide near the interface of aluminum/polyamide due to the thermal effect and structural changes of polyamide during the welding process. By applying the post-treatment of the welded specimens with different cycles, the mentioned failure mechanism is not observed anymore. Therefore, the mechanical properties of the joint will be improved and reach to the limits of the base materials.
- ItemCompositional complexity dependence of dislocation density and mechanical properties in high entropy alloy systems(Amsterdam : Elsevier, 2020) Thirathipviwat, P.; Song, G.; Bednarcik, J.; Kühn, U.; Gemming, T.; Nielsch, K.; Han, J.This study focuses on a quantitative analysis of dislocation accumulation after cold plastic deformation and mechanical properties of FeNiCoCrMn and TiNbHfTaZr high entropy alloys (HEAs) which are single phase fcc and bcc solid solutions, respectively. In order to study the role of compositional complexity from unary to quinary compositions on dislocation accumulation and mechanical properties after plastic deformation, the single solid solution phase forming sub-alloys of the two HEAs were investigated. All studied samples revealed a large plastic deformability under cold-rotary swaging process by 85–90% area reduction without intermediate annealing. The dislocation density of all studied samples, determined by Williamson-Hall method on synchrotron X-ray diffraction patterns, were between 1014 - 1015 m−2 dependent on the alloy composition. The level of dislocation density after plastic deformation is not only affected by the number of constituent element but the lattice distortion and intrinsic properties in terms of stacking fault energy, modulus misfit, and melting point also impact the dislocation storage. The level of dislocation density determines the level of mechanical properties because of a resistance to dislocation motions. The hardness and yield compressive strength of the studied samples are proportional to the level of dislocation density.
- ItemMicro-embossing of micro-structures in RSA-501 as mold inserts for the replication of micro-lens arrays(Amsterdam : Elsevier, 2022) Kober, Julian; Rolón, Daniel; Hölzel, Florian; Kühne, Stefan; Oberschmidt, Dirk; Arnold, ThomasThe production of mold inserts for the replication of micro-lens arrays through micro-embossing could be an alternative process route compared to diamond turning or milling in order to reduce time and costs. The rapidly solidified aluminum alloy RSA-501 is expected to form micro-structures with low surface roughness because of its ultra-fine grain structure. In micro-embossing challenges like elastic spring back effect, pile-ups, and forming accuracy depend on the material behavior. Therefore, RSA-501 was further characterized and the influence of polishing or flycutting on the material behavior was investigated. To further understand the grain and microstructure samples were sectioned along their cross and longitudinal directions. The grain structure of RSA-501 was oriented along the extrusion direction and the mean grain sizes were <1.00 μm. Furthermore, RSA-501 was micro-embossed to investigate the influence of the material behavior and surface preparation on the forming of micro-structures. The induced surface integrity through flycutting was not deep enough to influence the forming of micro-structures. Therefore, the workpiece surface can be prepared either by polishing or flycutting. When micro-embossing RSA-501, cross and longitudinal sections can be used. However, it is recommended to process the cross section because of its isotropic grain structure. It was shown that the curvature radius of micro-embossed concave structures differs from the tool radius. This is due to the elastic spring back effect. Since the embossed structure remains spherical, the spring back effect can be compensated by adjusting the tool radius.