2021, Ziegler, T., Teodorov, T.

The quality of hops used in brewing is substantially reliant upon the processing step of drying. To ensure effective drying in kiln as well conveyor-belt dryers, homogeneous distribution of air is of particular importance. Uneven air distribution often results in inefficient drying and nonuniform moisture content of the hop cones. The air distribution naturally is governed by the airflow resistances in the individual floors or belts of a dryer. Hence, in order to quantify the airflow resistance of hop cones at different air velocities and bed heights, systematic measurements were carried out. In addition to determining the bulk densities of hops, the investigations included trials with fresh and dried hop samples. Clear differences were observed between hop varieties both in measured pressure drops and in bulk densities. Moreover, in the case of fresh hops, a non-linear increase in pressure drop with bed height was ascertained. Semiempirical equations were developed to describe pressure drop as a function of air velocity. This work will contribute to the design of dryers with optimum airflow distribution and thus enhance the efficiency of drying as well as the product quality.

2020, Mredha, M.T.I., Le, H.H., Cui, J., Jeon, I.

In recent years, various hydrogels with a wide range of functionalities have been developed. However, owing to the two major drawbacks of hydrogels—air-drying and water-swelling—hydrogels developed thus far have yet to achieve most of their potential applications. Herein, a bioinspired, facile, and versatile method for fabricating hydrogels with high stability in both air and water is reported. This method includes the creation of a bioinspired homogeneous fusion layer of a hydrophobic polymer and oil in the outermost surface layer of the hydrogel via a double-hydrophobic-coating produced through quenching. As a proof-of-concept, this method is applied to a polyacrylamide hydrogel without compromising its mechanical properties. The coated hydrogel exhibits strong resistance to both drying in air and swelling in multiple aqueous environments. Furthermore, the versatility of this method is demonstrated using different types of hydrogels and oils. Because this method is easy to apply and is not dependent on hydrogel surface chemistry, it can significantly broaden the scope of next-generation hydrogels for real-world applications in both wet and dry environments.

2019, Yu, Dan, Hensel, René, Beckelmann, Dirk, Opsölder, Michael, Schäfer, Bruno, Moh, Karsten, de Oliveira, Peter William, Arzt, Eduard

Continuous roll-to-roll fabrication is essential for transferring the idea of bio-inspired, fibrillar dry adhesives into large-scale, synthetic, high-performance adhesive tapes. Toward this aim, we investigated process parameters that allow us to control the morphology and the resulting adhesion of mushroom-shaped micropatterned surfaces. Flexible silicone templates enabled the replication process of the polyurethane acrylate pre-polymer involving UV-light-induced cross-linking. For this paper, we particularly tailored the polyurethane acrylate pre-polymer by adding chemical components to tune UV curing kinetics and to reduce oxygen inhibition of radicals. We found that higher intensities of the UV light and faster reaction kinetics improved the quality of the microstructures, i.e., a larger cap diameter of the mushroom tips was achieved. The polymer blend U6E4 exhibited the fastest curing kinetics, which resulted in a micromorphology similar to that of the Ni-shim master structures. Best adhesion results were obtained for adhesive tapes made from U6E4 with 116 kPa pull-off stress, 1.4 N cm−1 peel strength and 71 kPa shear strength. In addition, repeated attachment–detachment tests over 100,000 cycles demonstrated strong robustness and reusability.