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Electrically conductive and piezoresistive polymer nanocomposites using multiwalled carbon nanotubes in a flexible copolyester: Spectroscopic, morphological, mechanical and electrical properties
2022, Dhakal, Kedar Nath, Khanal, Santosh, Krause, Beate, Lach, Ralf, Grellmann, Wolfgang, Le, Hai Hong, Das, Amit, Wießner, Sven, Heinrich, Gert, Pionteck, Jürgen, Adhikari, Rameshwar
Nanocomposites of multiwalled carbon nanotubes (MWCNTs) with poly(butylene adipate-co-terephthalate) (PBAT), a flexible aromatic–aliphatic copolyester, were prepared by melt mixing followed by compression moulding to investigate their spectroscopic, morphological, mechanical and electrical properties. A comparison of the Fourier transform infrared (FTIR) spectra of the neat polymer matrix and the composites showed no difference, implying a physical mixing of the matrix and the filler. A morphological investigation revealed the formation of a continuous and interconnected MWCNT network embedded in the polymer matrix with partial agglomeration. Increasing Martens hardness and indentation modulus and decreasing maximum indentation depth with increasing filler concentration demonstrated the reinforcement of the polymer by the MWCNTs. A volume resistivity of 4.6 × 105 Ω cm of the materials was achieved by the incorporation of only 1 wt.-% of the MWCNTs, which confirmed a quite low percolation threshold (below 1 wt.-%) of the nanocomposites. The electrical volume resistivity of the flexible nanocomposites was achieved up to 1.6 × 102 Ω cm, depending on the filler content. The elongation at the break of the nanocomposites at 374% and the maximum relative resistance changes (ΔR/R0) of 20 and 200 at 0.9 and 7.5% strains, respectively, were recorded in the nanocomposites (3 wt.-% MWCNTs) within the estimated volume resistivity range. A cyclic strain experiment shows the most stable and reproducible ΔR/R0 values in the 2%–5% strain range. The electrical conductivity and piezoresistivity of the investigated nanocomposites in correlation with the mechanical properties and observed morphology make them applicable for low-strain deformation-sensing.
Bidirectional and Stretchable Piezoresistive Sensors Enabled by Multimaterial 3D Printing of Carbon Nanotube/Thermoplastic Polyurethane Nanocomposites
2018-12-21, Christ, Josef F., Aliheidari, Nahal, Pötschke, Petra, Ameli, Amir
Fabricating complex sensor platforms is still a challenge because conventional sensors are discrete, directional, and often not integrated within the system at the material level. Here, we report a facile method to fabricate bidirectional strain sensors through the integration of multiwalled carbon nanotubes (MWCNT) and multimaterial additive manufacturing. Thermoplastic polyurethane (TPU)/MWCNT filaments were first made using a two-step extrusion process. TPU as the platform and TPU/MWCNT as the conducting traces were then 3D printed in tandem using multimaterial fused filament fabrication to generate uniaxial and biaxial sensors with several conductive pattern designs. The sensors were subjected to a series of cyclic strain loads. The results revealed excellent piezoresistive responses with cyclic repeatability in both the axial and transverse directions and in response to strains as high as 50%. It was shown that the directional sensitivity could be tailored by the type of pattern design. A wearable glove, with built-in sensors, capable of measuring finger flexure was also successfully demonstrated where the sensors are an integral part of the system. These sensors have potential applications in wearable electronics, soft robotics, and prosthetics, where complex design, multi-directionality, embedding, and customizability are demanded.
Smart cellulose fibers coated with carbon nanotube networks
2014, Qi, H., Liu, J., Mäder, E.
Smart multi-walled carbon nanotube (MWCNT)-coated cellulose fibers with a unique sensing ability were manufactured by a simple dip coating process. The formation of electrically-conducting MWCNT networks on cellulose mono- and multi-filament fiber surfaces was confirmed by electrical resistance measurements and visualized by scanning electron microscopy. The interaction between MWCNT networks and cellulose fiber was investigated by Raman spectroscopy. The piezoresistivity of these fibers for strain sensing was investigated. The MWCNT-coated cellulose fibers exhibited a unique linear strain-dependent electrical resistance change up to 18% strain, with good reversibility and repeatability. In addition, the sensing behavior of these fibers to volatile molecules (including vapors of methanol, ethanol, acetone, chloroform and tetrahydrofuran) was investigated. The results revealed a rapid response, high sensitivity and good reproducibility for these chemical vapors. Besides, they showed good selectivity to different vapors. It is suggested that the intrinsic physical and chemical features of cellulose fiber, well-formed MWCNT networks and favorable MWCNT-cellulose interaction caused the unique and excellent sensing ability of the MWCNT-coated cellulose fibers, which have the potential to be used as smart materials.