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    Combining Hydrophilic and Hydrophobic Materials in 3D Printing for Fabricating Microfluidic Devices with Spatial Wettability
    (Weinheim : Wiley, 2021) Männel, Max J.; Weigel, Niclas; Hauck, Nicolas; Heida, Thomas; Thiele, Julian
    The fabrication of microfluidic flow cells via projection micro-stereolithography (PμSL) has excited researchers in recent years. However, due to the inherent process properties of most commercial PμSL, microfluidic devices are fabricated in a monolithic fashion with uniform material properties across a flow cell. Yet, the large surface-to-volume ratio in microfluidics demands to tailor microchannel surface properties—particularly in planar microchannel arrangements—with spatial control and micron-scale resolution to form a desired flow profile, e.g., emulsion droplets. Here, the fabrication of planar microfluidic devices by PμSLbased 3D printing with spatial control over surface properties is presented. For that, homemade photopolymer formulations being either hydrophilic or hydrophobic are designed. Adding acrylic acid to a resin containing poly(ethylene glycol) diacrylate lowers the contact angle down to 0° against water creating a superhydrophilic surface. By utilizing 1H,1H,2H,2H-perfluorodecyl acrylate, a photopolymer formulation allowing for 3D-printing a hydrophobic microchannel surface with a contact angle >120° against water is obtained. Combining these two materials, microfluidic flow cells with spatially defined wettability are 3D-printed for emulsion formation. Finally, the resin vat of the commercial PμSL printer is switched during the printing process for fabricating multimaterial geometries, as exemplarily applied for realizing a hydrophobic-hydrophilic-hydrophobic device for forming O/W/O double emulsions.
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    Universal emulsion stabilization from the arrested adsorption of rough particles at liquid-liquid interfaces
    ([London] : Nature Publishing Group UK, 2017) Zanini, Michele; Marschelke, Claudia; Anachkov, Svetoslav E.; Marini, Emanuele; Synytska, Alla; Isa, Lucio
    Surface heterogeneities, including roughness, significantly affect the adsorption, motion and interactions of particles at fluid interfaces. However, a systematic experimental study, linking surface roughness to particle wettability at a microscopic level, is currently missing. Here we synthesize a library of all-silica microparticles with uniform surface chemistry, but tuneable surface roughness and study their spontaneous adsorption at oil-water interfaces. We demonstrate that surface roughness strongly pins the particles' contact lines and arrests their adsorption in long-lived metastable positions, and we directly measure the roughness-induced interface deformations around isolated particles. Pinning imparts tremendous contact angle hysteresis, which can practically invert the particle wettability for sufficient roughness, irrespective of their chemical nature. As a unique consequence, the same rough particles stabilize both water-in-oil and oil-in-water emulsions depending on the phase they are initially dispersed in. These results both shed light on fundamental phenomena concerning particle adsorption at fluid interfaces and indicate future design rules for particle-based emulsifiers.