Browsing by Author "Freudenberger, Jens"
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- ItemDevelopment and characterization of a metastable Al-Mn-Ce alloy produced by laser powder bed fusion(Amsterdam : Elsevier, 2021) Gabrysiak, Katharina; Gustmann, Tobias; Freudenberger, Jens; Neufeld, Kai; Giebeler, Lars; Leyens, Christoph; Kühn, UtaLaser powder bed fusion (LPBF) can help to overcome two challenges occurring by casting of metastable Al alloys: (1) the high amount of casting defects and (2) the limited part size while maintaining rapid solidification of the whole cross-section. In this study, an Al92Mn6Ce2 alloy was processed crack-free without baseplate heating by LPBF. The high cooling rate during fabrication has a significant impact on the microstructure, which was characterized by SEM, TEM and XRD. The processing through LPBF causes a high amount and a strong refinement of the intermetallic Al20Mn2Ce precipitates. This leads, compared to suction-cast specimens, to a higher hardness (180 HV 5) and a higher tolerable compressive stress (>1200 MPa) associated with a pronounced plasticity without failure up to a strain of 40%. The extraordinary mechanical properties of additively manufactured Al92Mn6Ce2 can extend the possibilities of producing novel LPBF lightweight structures for potential applications under harsh conditions.
- ItemEntropy Determination of Single-Phase High Entropy Alloys with Different Crystal Structures over a Wide Temperature Range(Basel : MDPI, 2018-8-30) Haas, Sebastian; Mosbacher, Mike; Senkov, Oleg N; Feuerbacher, Michael; Freudenberger, Jens; Gezgin, Senol; Völkl, Rainer; Glatzel, UweWe determined the entropy of high entropy alloys by investigating single-crystalline nickel and five high entropy alloys: two fcc-alloys, two bcc-alloys and one hcp-alloy. Since the configurational entropy of these single-phase alloys differs from alloys using a base element, it is important to quantify the entropy. Using differential scanning calorimetry, cp-measurements are carried out from −170 °C to the materials’ solidus temperatures TS. From these experiments, we determined the thermal entropy and compared it to the configurational entropy for each of the studied alloys. We applied the rule of mixture to predict molar heat capacities of the alloys at room temperature, which were in good agreement with the Dulong-Petit law. The molar heat capacity of the studied alloys was about three times the universal gas constant, hence the thermal entropy was the major contribution to total entropy. The configurational entropy, due to the chemical composition and number of components, contributes less on the absolute scale. Thermal entropy has approximately equal values for all alloys tested by DSC, while the crystal structure shows a small effect in their order. Finally, the contributions of entropy and enthalpy to the Gibbs free energy was calculated and examined and it was found that the stabilization of the solid solution phase in high entropy alloys was mostly caused by increased configurational entropy.
- ItemFace Centred Cubic Multi-Component Equiatomic Solid Solutions in the Au-Cu-Ni-Pd-Pt System(Basel : MDPI, 2017-4-12) Freudenberger, Jens; Rafaja, David; Geissler, David; Giebeler, Lars; Ullrich, Christiane; Kauffmann, Alexander; Heilmaier, Martin; Nielsch, KorneliusA single-phase solid solution is observed in quaternary and quinary alloys obtained from gold, copper, nickel, palladium and platinum. The lattice parameters of the alloys follow the linear rule of mixture when considering the lattice parameters of the elements and their concentration. The elements are a priori not homogeneously distributed within the respective alloys resulting in segregations. These segregations cause a large broadening of X-ray lines, which is accessed in the present article. This correlation is visualized by the help of local element mappings utilizing scanning electron microscopy including energy dispersive X-ray analysis and their quantitative analysis.
- ItemGetting magnetocaloric materials into good shape: Cold-working of La(Fe, Co, Si)13 by powder-in-tube-processing(Amsterdam [u.a.] : Elsevier Ltd., 2018) Funk, Alexander; Freudenberger, Jens; Waske, Anja; Krautz, MariaThe powder-in-tube (PIT) technology was applied to La(Fe, Co, Si)13 powder cladded by a thin seamless austenitic steel jacket. Wires appear to be promising in the search for alternative regenerator geometries, since they offer various possibilities of arrangements allowing to optimise heat transfer and pressure loss within the boundaries set by parallel plate and sphere beds. Here, pre-alloyed La(Fe, Co, Si)13 powder was filled in a AISI 316L austenitic steel tube and swaged to wires with an outer diameter of 1 mm. By mechanical deformation, the steel jacket thickness was reduced to about 100 μm surrounding the magnetocaloric core. A post-annealing of only 10 min at 1050 °C is sufficient to form the magnetocaloric NaZn13-type phase resulting in an entropy change close to the value of a pure reference sample. The presented technology is not limited to La(Fe, Co, Si)13/steel combination but can be extended to material pairs involving wire core materials with a first order transition, such as Fe2P-type or Heusler alloys.
- ItemRare-earth-free MnAl-C-Ni permanent magnets produced by extrusion of powder milled from bulk(Amsterdam : Elsevier, 2020) Feng, Le; Freudenberger, Jens; Mix, Torsten; Nielsch, Kornelius; Woodcock, Thomas GeorgeRare-earth-free MnAl-C-Ni permanent magnets have been produced for the first time by extruding powders milled from bulk. The resulting materials, fabricated using different conditions, contained a large volume fraction (> 0.92) of the desired τ-phase. In terms of the maximum energy product, the best performance obtained for a whole, transverse section of the extruded material was (BH)max = 46 kJm−3, and was (BH)max = 49 kJm−3 for a sample taken from near the edge of this section. Analysis showed that this material was comparable to the long-established benchmark, comprising MnAl-C-based magnets extruded in industry from bulk or from gas-atomised powder. Such materials are no longer available. The microstructure of the materials produced here consisted of fine, recrystallised grains, which exhibited an <001> fibre texture with intermediate texture quality and of larger, non-recrystallised regions, which contained hierarchical twinning and a high density of defects. The volume fraction and size of the non-recrystallised regions was greatly reduced by decreasing the size of the initial powder particles. This led to a large increase in the squareness factor of the demagnetisation curve and consequently to the high (BH)max values observed.
- ItemRevealing the Role of Cross Slip for Serrated Plastic Deformation in Concentrated Solid Solutions at Cryogenic Temperatures(Basel : MDPI, 2022) Tirunilai, Aditya Srinivasan; Weiss, Klaus-Peter; Freudenberger, Jens; Heilmaier, Martin; Kauffmann, AlexanderSerrated plastic deformation is an intense phenomenon in CoCrFeMnNi at and below 35 K with stress amplitudes in excess of 100 MPa. While previous publications have linked serrated deformation to dislocation pile ups at Lomer–Cottrell (LC) locks, there exist two alternate models on how the transition from continuous to serrated deformation occurs. One model correlates the transition to an exponential LC lock density–temperature variation. The second model attributes the transition to a decrease in cross-slip propensity based on temperature and dislocation density. In order to evaluate the validity of the models, a unique tensile deformation procedure with multiple temperature changes was carried out, analyzing stress amplitudes subsequent to temperature changes. The analysis provides evidence that the apparent density of LC locks does not massively change with temperature. Instead, the serrated plastic deformation is likely related to cross-slip propensity.
- ItemTi/Al multi-layered sheets: Accumulative roll bonding (Part A)(Basel : MDPI, 2016) Romberg, Jan; Freudenberger, Jens; Bauder, Hansjörg; Plattner, Georg; Krug, Hans; Holländer, Frank; Scharnweber, Juliane; Eschke, Andy; Kühn, Uta; Klauß, Hansjörg; Oertel, Carl-Georg; Skrotzki, Werner; Eckert, Jürgen; Schultz, LudwigCo-deformation of Al and Ti by accumulative roll bonding (ARB) with intermediate heat treatments is utilized to prepare multi-layered Ti/Al sheets. These sheets show a high specific strength due to the activation of various hardening mechanisms imposed during deformation, such as: hardening by grain refinement, work hardening and phase boundary hardening. The latter is even enhanced by the confinement of the layers during deformation. The evolution of the microstructure with a special focus on grain refinement and structural integrity is traced, and the correlation to the mechanical properties is shown.
- ItemTi/Al multi-layered sheets: Differential speed rolling (Part B)(Basel : MDPI, 2016) Romberg, Jan; Freudenberger, Jens; Watanabe, Hiroyuki; Scharnweber, Juliane; Eschke, Andy; Kühn, Uta; Klauß, Hansjörg; Oertel, Carl-Georg; Skrotzki, Werner; Eckert, Jürgen; Schultz, LudwigDifferential speed rolling has been applied to multi-layered Ti/Al composite sheets, obtained from accumulative roll bonding with intermediate heat treatments being applied. In comparison to conventional rolling, differential speed rolling is more efficient in strengthening the composite due to the more pronounced grain refinement. Severe plastic deformation by means of rolling becomes feasible if the evolution of common rolling textures in the Ti layers is retarded. In this condition, a maximum strength level of the composites is achieved, i.e., an ultimate tensile strength of 464 MPa, while the strain to failure amounts to 6.8%. The deformation has been observed for multi-layered composites. In combination with the analysis of the microstructure, this has been correlated to the mechanical properties.