On a thermomechanical milling model

Abstract

This paper deals with a new mathematical model to characterize the interaction between machine and workpiece in a milling process. The model consists of a harmonic oscillator equation for the dynamics of the cutter and a linear thermoelastic workpiece model. The coupling through the cutting force adds delay terms and further nonlinear effects. After a short derivation of the governing equations it is shown that the complete system admits a unique weak solution. A numerical solution strategy is outlined and complemented by numerical simulations of stable and unstable cutting conditions.