Metal Plastic Hybrids: Optimisation in model experiments [Metall-Kunststoff-Verbunde: Modellversuche zur Optimierung]

Abstract

Metal plastic hybrids will become more important as components for lightweight constructions. It is reported about optimisation of making three layer hybrids consisted of a steel plate, an adhesion layer based of uretdione powder coating material and a flexible component polyurethane in model experiments. Hybrid formation is performed in a compression moulding process. The adhesion layer and the polyurethane are modified to increase the hybrid bond strength. Peel test are conducted to quantitatively characterize the bond strength and an apparent energy release rate is calculated based on the peel force. For hybrids with widths of 2 mm polyurethane stripes it is possible to increase the apparent energy release rate for about 30 % to 16 N/mm in comparison with a hybrid with unmodified components. These hybrids have the same high bond strength level as the strongest hybrids reported in literature. Concluding the optimisation results are discussed related to their relevancy for the interpretation of the adhesion mechanisms in the interface between adhesion layer and polyurethane. © 2019 The Authors. Published by Wiley-VCH Verlag GmbH & Co. KGaA.