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- ItemOn the process of co-deformation and phase dissolution in a hard-soft immiscible CuCo alloy system during high-pressure torsion deformation(Amsterdam : Elsevier, 2016) Bachmaier, Andrea; Schmauch, Jörg; Aboulfadl, Hisham; Verch, Andreas; Motz, ChristianIn this study, dual phase Cusingle bondCo composites with a total immiscibility in the solid state and a very different initial phase strength are deformed by severe plastic deformation. Nanocrystalline supersaturated solid solutions are reached in all Cusingle bondCo composites independent of the initial composition. The deformation and mechanical mixing process is studied thoroughly by combining scanning electron microscopy, transmission electron microscopy, three-dimensional atom probe tomography and nanoindentation. The indentation hardness of the Cu and Co phase and its evolution as a function of the applied strain is linked to deformation and mechanical mixing process to gain a better understanding how the phase strength mismatch of the Cu and Co phase effects the amount of co-deformation and deformation-induced mixing. Our results show that co-deformation is not a necessary requirement to achieve mechanical mixing.
- ItemWear Behavior of a Heat-Treatable Al-3.5Cu-1.5Mg-1Si Alloy Manufactured by Selective Laser Melting(Basel : MDPI, 2021) Wang, Pei; Lei, Yang; Qi, Jun-Fang; Yu, Si-Jie; Setchi, Rossitza; Wu, Ming-Wei; Eckert, Jürgen; Li, Hai-Chao; Scudino, SergioIn this study, the wear behavior of a heat-treatable Al-7Si-0.5Mg-0.5Cu alloy fabricated by selective laser melting was investigated systematically. Compared with the commercial homogenized AA2024 alloy, the fine secondary phase of the SLM Al-Cu-Mg-Si alloy leads to a low specific wear rate (1.8 ± 0.11 × 10-4 mm3(Nm)-1) and a low average coefficient of friction (0.40 ± 0.01). After the T6 heat treatment, the SLM Al-Cu-Mg-Si alloy exhibits a lower specific wear rate (1.48 ± 0.02 × 10-4 mm3(Nm)-1), but a similar average coefficient of friction (0.34 ± 0.01) as the heat-treated AA2024 alloy. Altogether, the SLM Al-3.5Cu-1.5Mg-1Si alloy is suitable for the achievement of not only superior mechanical performance, but also improved tribological properties.
- ItemAntibacterial Ti-Cu alloy with enhanced mechanical properties as implant applications(Bristol : IOP Publishing, 2020) Yi, ChangBo; Ke, ZunYun; Zhang, Lei; Tan, Jun; Jiang, YeHua; He, ZhengYuanThe service life as hard tissue implantation for clinical application needs compatible mechanical properties, e.g. strength, modulus, etc, and certain self-healing in case of internal infection. Therefore, for sake of improving the properties of Ti-Cu alloy, the microstructure, mechanical properties, corrosion resistance and antibacterial properties of Ti-xCu alloy (x = 2, 5, 7 and 10 wt.%) prepared by Ar-arc melting followed by heat treatment were studied. The results show that the Ti-Cu alloy was mainly composed of α-Ti matrix and precipitated Ti2Cu phase. The Cu element mainly accumulates in the lamellar structure and forms the precipitated Ti2Cu phase. As the increase of Cu content, the lamellar Ti2Cu phase increases, the compressive strength and elastic modulus also were altered. The Ti-7Cu alloy exhibited the higher compressive strength (2169 MPa) and the lower elastic modulus (108 GPa) compared with other Ti-Cu alloys. The corrosion resistance of Ti-xCu alloys increases with the increase of Cu content. When the Cu content was greater than 5 wt.%, the value of corrosion current density for Ti-Cu alloy was less than 1 μAcenterdotcm−2, which is also significantly lower than that of CP-Ti. The antibacterial test revealed that only the Ti-Cu alloy with 5 wt.% or greater Cu content could display a strong antibacterial rate against E. coli and S. aureus. Therefore, the prepared Ti-7Cu alloy via heat treatment showed excellent mechanical properties, corrosion resistance, and antibacterial properties, which would meet the replacement of human hard tissue and clinical applications.
- ItemApproach to Estimate the Phase Formation and the Mechanical Properties of Alloys Processed by Laser Powder Bed Fusion via Casting(Basel : MDPI, 2022) Kühn, Uta; Sander, Jan; Gabrysiak, Katharina Nicole; Giebeler, Lars; Kosiba, Konrad; Pilz, Stefan; Neufeld, Kai; Boehm, Anne Veronika; Hufenbach, Julia KristinA high-performance tool steel with the nominal composition Fe85Cr4Mo8V2C1 (wt%) was processed by three different manufacturing techniques with rising cooling rates: conventional gravity casting, centrifugal casting and an additive manufacturing process, using laser powder bed fusion (LPBF). The resulting material of all processing routes reveals a microstructure, which is composed of martensite, austenite and carbides. However, comparing the size, the morphology and the weight fraction of the present phases, a significant difference of the gravity cast samples is evident, whereas the centrifugal cast material and the LPBF samples show certain commonalities leading finally to similar mechanical properties. This provides the opportunity to roughly estimate the mechanical properties of the material fabricated by LPBF. The major benefit arises from the required small material quantity and the low resources for the preparation of samples by centrifugal casting in comparison to the additive manufacturing process. Concluding, the present findings demonstrate the high attractiveness of centrifugal casting for the effective material screening and hence development of novel alloys adapted to LPBF-processing.
- ItemPhase Formation, Microstructure and Mechanical Properties of Mg67Ag33 as Potential Biomaterial(Basel : MDPI, 2021) Kosiba, Konrad; Prashanth, Konda Gokuldoss; Scudino, SergioThe phase and microstructure formation as well as mechanical properties of the rapidly solidified Mg67Ag33 (at. %) alloy were investigated. Owing to kinetic constraints effective during rapid cooling, the formation of equilibrium phases is suppressed. Instead, the microstructure is mainly composed of oversaturated hexagonal closest packed Mg-based dendrites surrounded by a mixture of phases, as probed by X-ray diffraction, electron microscopy and energy dispersive X-ray spectroscopy. A possible non-equilibrium phase diagram is suggested. Mainly because of the fine-grained dendritic and interdendritic microstructure, the material shows appreciable mechanical properties, such as a compressive yield strength and Young’s modulus of 245 ± 5 MPa and 63 ± 2 GPa, respectively. Due to this low Young’s modulus, the Mg67Ag33 alloy has potential for usage as biomaterial and challenges ahead, such as biomechanical compatibility, biodegradability and antibacterial properties are outlined.
- ItemTi/Al multi-layered sheets: Differential speed rolling (Part B)(Basel : MDPI, 2016) Romberg, Jan; Freudenberger, Jens; Watanabe, Hiroyuki; Scharnweber, Juliane; Eschke, Andy; Kühn, Uta; Klauß, Hansjörg; Oertel, Carl-Georg; Skrotzki, Werner; Eckert, Jürgen; Schultz, LudwigDifferential speed rolling has been applied to multi-layered Ti/Al composite sheets, obtained from accumulative roll bonding with intermediate heat treatments being applied. In comparison to conventional rolling, differential speed rolling is more efficient in strengthening the composite due to the more pronounced grain refinement. Severe plastic deformation by means of rolling becomes feasible if the evolution of common rolling textures in the Ti layers is retarded. In this condition, a maximum strength level of the composites is achieved, i.e., an ultimate tensile strength of 464 MPa, while the strain to failure amounts to 6.8%. The deformation has been observed for multi-layered composites. In combination with the analysis of the microstructure, this has been correlated to the mechanical properties.
- ItemEfficiency of Magnetostatic Protection Using Nanostructured Permalloy Shielding Coatings Depending on Their Microstructure(Basel : MDPI, 2021) Zubar, T.; Grabchikov, S.; Kotelnikova, A.; Kaniukov, E.; Kutuzau, M.; Leistner, K.; Nielsch, K.; Vershinina, T.; Tishkevich, D.; Kanafyev, O.; Kozlovskiy, A.; Zdorovets, M.; Fedosyuk, V.; Trukhanov, A.The effect of microstructure on the efficiency of shielding or shunting of the magnetic fluxby permalloy shields was investigated in the present work. For this purpose, the FeNi shieldingcoatings with different grain structures were obtained using stationary and pulsed electrodeposition.The coatings’ composition, crystal structure, surface microstructure, magnetic domain structure, andshielding efficiency were studied. It has been shown that coatings with 0.2–0.6μm grains have adisordered domain structure. Consequently, a higher value of the shielding efficiency was achieved,but the working range was too limited. The reason for this is probably the hindered movement of thedomain boundaries. Samples with nanosized grains have an ordered two-domain magnetic structurewith a permissible partial transition to a superparamagnetic state in regions with a grain size of lessthan 100 nm. The ordered magnetic structure, the small size of the domain, and the coexistenceof ferromagnetic and superparamagnetic regions, although they reduce the maximum value ofthe shielding efficiency, significantly expand the working range in the nanostructured permalloyshielding coatings. As a result, a dependence between the grain and domain structure and theefficiency of magnetostatic shielding was found.
- ItemPhase Transformation Induced by High Pressure Torsion in the High-Entropy Alloy CrMnFeCoNi(Basel : MDPI, 2022) Chulist, Robert; Pukenas, Aurimas; Chekhonin, Paul; Hohenwarter, Anton; Pippan, Reinhard; Schell, Norbert; Skrotzki, WernerThe forward and reverse phase transformation from face-centered cubic (fcc) to hexagonal close-packed (hcp) in the equiatomic high-entropy alloy (HEA) CrMnFeCoNi has been investigated with diffraction of high-energy synchrotron radiation. The forward transformation has been induced by high pressure torsion at room and liquid nitrogen temperature by applying different hydrostatic pressures and large shear strains. The volume fraction of hcp phase has been determined by Rietveld analysis after pressure release and heating-up to room temperature as a function of hydrostatic pressure. It increases with pressure and decreasing temperature. Depending on temperature, a certain pressure is necessary to induce the phase transformation. In addition, the onset pressure depends on hydrostaticity; it is lowered by shear stresses. The reverse transformation evolves over a long period of time at ambient conditions due to the destabilization of the hcp phase. The effect of the phase transformation on the microstructure and texture development and corresponding microhardness of the HEA at room temperature is demonstrated. The phase transformation leads to an inhomogeneous microstructure, weakening of the shear texture, and a surprising hardness anomaly. Reasons for the hardness anomaly are discussed in detail.
- ItemProperties of the Ti40Zr10Cu36Pd14 BMG modified by Sn and Nb aqdditions(Heidelberg : Springer, 2016) Sypien, Anna; Stoica, Mihail; Czeppe, TomaszThe results of investigation of the influence of additions of 2 and 3 at.% of Sn and simultaneously of Sn and 3 at.% Nb on microstructure and properties of the bulk metallic glasses of composition (Ti40Cu36−x Zr10Pd14Sn x )100−y Nb y are reported. It was found that the additions of Sn increased the temperatures of glass transition (T g), primary crystallization (T x ), melting, and liquidus as well as supercooled liquid range (ΔT) and glass forming ability (GFA). The nanohardness and elastic modulus decreased in alloys with 2 and 3 at.% Sn additions, revealing similar values. The 3 at.% Nb addition to the Sn-containing amorphous phase decreased as well all the T g, T x , T L, and T m temperatures as ΔT and GFA; however, relatively larger values of this parameters in alloys containing larger Sn content were preserved. In difference to the previously published results, in the case of the amorphous alloys containing small Nb and Sn additions, a noticeable amount of the quenched-in crystalline phases was not confirmed, at least of the micrometric sizes. In the case of the alloys containing Sn or both Sn and Nb, two slightly different amorphous phase compositions were detected, suggesting separation in the liquid phase. Phase composition of the alloys determined after amorphous phase crystallization was similar for all compositions. The phases Cu8Zr3, CuTiZr, and Pd3Zr were mainly identified in the proportions dependent on the alloy compositions.
- ItemProcessing of Al–12Si–TNM composites by selective laser melting and evaluation of compressive and wear properties(Cambridge : Cambridge University Press, 2015) Prashantha, Konda G.; Scudino, Sergio; Chaubey, Anil K.; Löber, Lukas; Wang, Pei; Attar, Hooyar; Schimansky, Frank P.; Pyczak, Florian; Eckert, JürgenAl-12Si (80 vol%)-Ti52.4Al42.2Nb4.4Mo0.9B0.06 (at.%) (TNM) composites were successfully produced by the selective laser melting (SLM). Detailed structural and microstructural analysis shows the formation of the Al6MoTi intermetallic phase due to the reaction of the TNM reinforcement with the Al-12Si matrix during SLM. Compression tests reveal that the composites exhibit significantly improved properties (∼140 and ∼160 MPa higher yield and ultimate compressive strengths, respectively) compared with the Al-12Si matrix. However, the samples break at ∼6% total strain under compression, thus showing a reduced plasticity of the composites. Sliding wear tests were carried out for both the Al-12Si matrix and the Al-12Si-TNM composites. The composites perform better under sliding wear conditions and the wear rate increases with increasing loads. At high loads, the wear takes place at three different rates and the wear rate decreases with increasing experiment duration.