2022, Chen, Hongyu, Liu, Yang, Wang, Yonggang, Li, Zhiguo, Wang, Di, Kosiba, Konrad

CoCrFeMnNi high entropy alloy (HEA) parts were fabricated by laser powder bed fusion (LPBF), and their dynamic compressive properties at different temperatures as well as the resulting microstructures were analyzed. The HEAs showed an unprecedented strength-ductility combination, especially at a cryogenic temperature of 77 K and a high strain rate of 3000 s−1. Under this testing condition, the yield strength (YS) of the HEAs amounted to 665 MPa. Regardless of the testing temperature, the deformation mechanism of all investigated HEAs was dominated by a synergistic effect consisting of deformation twinning and dislocation pile-up around twins. The fraction of twin boundaries and dislocation density within the deformed microstructure of the HEA correlated with the test temperature. At 77 K, the formation of nanotwins together with dislocation slip prevailed and contributed to pronounced twin-twin and twin-dislocation interactions which effectively restricted the dislocation movement and, hence, contributed to a higher YS as well as strain hardening rate in comparison to that of the HEAs at room temperature of 298 K. The LPBF-fabricated HEAs showed unpronounced thermal softening even at a high testing temperature of 1073 K. Continuous dynamic recrystallization was restricted in the HEA because of its inherent sluggish dislocation kinetics and low stacking fault energy.

2023, Wan, Haoran, Chen, Hongyu, Wang, Yonggang, Fang, Xiang, Liu, Yang, Kosiba, Konrad

Origami metamaterials have become frontiers of research in many disciplines due to their infinite design space, simple size variation, and topologically variable properties. In this study, a novel metamaterial inspired by Miura-origami tubes with a complex quasi-zero-stiffness (QZS) structure was fabricated via laser powder bed fusion (LPBF). The unit of the QZS metamaterial consists of a two-layer quadrilateral frame and two vertical springs attached to its diagonal points. The geometric accuracy, densification level and mechanical properties of the QZS parts fabricated at various processing conditions were investigated and the optimised processing parameters were determined. The displacement response of the QZS parts was analysed by experiments in conjunction with simulation analysis. The results show that the LPBF-fabricated QZS metamaterials form four extra-wide longitudinal wave band gaps under low frequencies from 660 Hz to 2500 Hz. The proposed LPBF-fabricated QZS metamaterial shows great potential in impeding the longitudinal vibration of engineering structures.

2024, Yang, Shengze, Liu, Yang, Chen, Hongyu, Wang, Yonggang, Kosiba, Konrad

In this study, Fe60(CoCrNiMn)40 medium-entropy alloy (MEA) was fabricated by laser powder bed fusion (LPBF) via mixing of pure Fe and FeCoCrNiMn powders, the processability, microstructure and mechanical properties were systematically investigated, and the mechanism of strengthening and toughening were revealed through combination of experiments and molecular dynamics (MD) simulations. Results show that fraction of BCC phase decreased gradually with increasing volume energy density (VED), and thus heterostructue with varying FCC and BCC phases were produced through regulating the VED. The Fe60(CoCrNiMn)40 MEA (with scanning speeds of 700 and 800 mm/s) showed excellent strength-plasticity balance (e.g. 476 MPa, 612 MPa and 63 %) compared to the equiatomic FeCoCrNiMn HEA, which is ascribed to the synergistic strengthening and toughening effects involving the twinning induced plasticity (TWIP) and the reinforcement caused by the BCC phase (act as reinforced particle) embedded in the FCC matrix.

2020, Lu, Tiwen, He, Tianbing, Li, Zixuan, Chen, Hongyu, Han, Xiaoliang, Fu, Zhiqiang, Chen, Weiping

In this study, 2024Al matrix composites reinforced by SiC particles (SiC-2024Al) and nanocrystalline high-entropy alloy particles (HEA-2024Al) fabricated by powder metallurgy were systematically compared for the first time. There is a significant difference in microstructure and mechanical properties as well as machinability between two kinds of composites. In term of microstructure, when the volume fraction of reinforcements was 10%, both SiC-2024Al and HEA-2024Al composites showed a homogeneous particle distribution in the matrix. With the increase of reinforcement content, HEA-2024Al composites presented denser microstructure than that of SiC-2024Al composites. The composites with 10, 20 and 30 vol.% HEA reinforcements all showed better plasticity than that of the SiC-2024Al composites with same volume fraction of reinforcements, which was related with better particle distribution and interface bonding. However, the strength showed the opposite tendency in the two kinds of composites. Selecting 10SiC-2024Al and 10HEA-2024Al composites as examples to explore the difference in the yield strength of two kinds of composites, it is ascribed to the dislocation punched zones around interface between the Al matrix and reinforcements, which was analyzed in detail by a combination of calculation, nanoindentation tests and finite element analysis. Additionally, HEA-2024Al composites showed better machinability than those of SiC-2024Al composites. This work provides insight into the application of particulate reinforced Al matrix composites.