Search Results
Integrative programming for simulation of packaging headspace and shelf life of fresh produce
Fresh horticultural products are exposed to different environmental conditions from farm to fork. Barrier properties of packaging and physiological behaviour of produce, namely respiration and transpiration can affect headspace conditions surrounding produce and consequently remaining shelf life. Packaging material also plays a role in heat and mass transfer, such as thermal conduction and permeation of O2, CO2 and water vapour. All of these behaviours are integrated together in the form of ordinary differential equations and solved using numerical methods in MATLAB. • The simulation program is useful for designing the size and number of perforations to achieve equilibrium modified atmosphere alone or in combination with packaging material having a higher water transmission rate or active moisture absorber. • The simulation program is also useful for predicting the shelf life of fresh produce under the actual supply chain conditions. • The simulation program provides a flexible system to input predefined supply chain conditions and the properties of fresh produce and packaging material, thus, minimizing the costly and time consuming experimental procedures for selecting the optimum packaging material for fresh produce.
Relevance of interactions between starch-based coatings and plum fruit surfaces: A physical-chemical analysis
In order to extend the shelf life of the fruit, improve appearance, and to keep all nutrition properties of the plum from diminishing, edible coatings comprised of wheat starch and wheat starch–whey protein isolate (in ratio 80/20) were created. Stand-alone films were produced to assess properties which helped to understand the phenomena occurring on the surface level of coated plums. The properties of coatings based on starch are similar to starch coatings containing oil because the natural epicuticular wax layer of plums merges with coating materials. Adding oil doubled the contact angle value and the dispersive component of the surface tension. The workings of adhesion and cohesion, spreading coefficient, water absorption, water content, and solubility in water of the films decreased. Similar processes were observed on the fruits’ surface. In appearance, the coating process is similar to polishing the plum surface for removing crystalline wax. The color parameters of coated fruits did not significantly change. Newly formed bonds or interactions established between starch, whey proteins, water, glycerol, and oil are displayed by Fourier transform infrared (FTIR) analysis. This work revealed how the interactions between the epicuticular wax on the fruit’s surface and the hydrocolloid-based coatings affect the efficiency of the coatings. © 2019 by the authors. Licensee MDPI, Basel, Switzerland.
Measurement of Water Vapor Condensation on Apple Surfaces during Controlled Atmosphere Storage
Apples are stored at temperatures close to 0 °C and high relative humidity (up to 95%) under controlled atmosphere conditions. Under these conditions, the cyclic operation of the refrigeration machine and the associated temperature fluctuations can lead to localized undershoots of the dew point on fruit surfaces. The primary question for the present study was to prove that such condensation processes can be measured under practical conditions during apple storage. Using the example of a measuring point in the upper apple layer of a large bin in the supply air area, this evidence was provided. Using two independent measuring methods, a wetness sensor attached to the apple surface and determination of climatic conditions near the fruit, the phases of condensation, namely active condensation and evaporation, were measured over three weeks as a function of the operating time of the cooling system components (refrigeration machine, fans, defrosting regime). The system for measurement and continuous data acquisition in the case of an airtight CA-storage room is presented and the influence of the operation of the cooling system components in relation to condensation phenomena was evaluated. Depending on the set point specifications for ventilation and defrost control, condensed water was present on the apple surface between 33.4% and 100% of the duration of the varying cooling/re-warming cycles.
In-Situ Measurement of Fresh Produce Respiration Using a Modular Sensor-Based System
In situ, continuous and real-time monitoring of respiration (R) and respiratory quotient (RQ) are crucial for identifying the optimal conditions for the long-term storage of fresh produce. This study reports the application of a gas sensor (RMS88) and a modular respirometer for in situ real-time monitoring of gas concentrations and respiration rates of strawberries during storage in a lab-scale controlled atmosphere chamber (190 L) and of Pinova apples in a commercial storage facility (170 t). The RMS88 consisted of wireless O2 (0% to 25%) and CO2 sensors (0% to 0.5% and 0% to 5%). The modular respirometer (3.3 L for strawberries and 7.4 L for apples) consisted of a leak-proof arrangement with a water-containing base plate and a glass jar on top. Gas concentrations were continuously recorded by the RMS88 at regular intervals of 1 min for strawberries and 5 min for apples and, in real-time, transferred to a terminal program to calculate respiration rates ( RO2 and RCO2 ) and RQ. Respiration measurement was done in cycles of flushing and measurement period. A respiration measurement cycle with a measurement period of 2 h up to 3 h was shown to be useful for strawberries under air at 10 °C. The start of anaerobic respiration of strawberries due to low O2 concentration (1%) could be recorded in real-time. RO2 and RCO2 of Pinova apples were recorded every 5 min during storage and mean values of 1.6 and 2.7 mL kg−1 h−1, respectively, were obtained when controlled atmosphere (CA) conditions (2% O2, 1.3% CO2 and 2 °C) were established. The modular respirometer was found to be useful for in situ real-time monitoring of respiration rate during storage of fresh produce and offers great potential to be incorporated into RQ-based dynamic CA storage system.
Vollmechanische Ernte von Einlegegurken
Mit einer Verarbeitungskapazität von etwa 40 000 Tonnen Einlegegurken ist die Spreewaldregion das zweitgrößte Anbaugebiet Deutschlands. Die Ernte erfolgt von Hand mithilfe sogenannter Gurkenflieger. Die gesamte Produktionskette steht unter dem hohen Druck steigender Arbeitskosten. Um den Gurkenanbau auch in der Zukunft wettbewerbsfähig am Markt zu positionieren, wurde eine innovative Erntetechnologie entwickelt. Im Folgenden werden erste Praxisversuche mit einer vollmechanischen Erntemaschine vorgestellt. Mit einem Beschleunigungssensor wird die Erntemaschine im Hinblick auf mechanische Belastungen der Früchte analysiert. Begleitend erfolgen Untersuchungen zur Produktqualität.
Fruit removal forces of early stage pickling cucumbers for harvest automation
European growers are demanding selective mechanical harvesting solutions, such as robotic solutions, because hand harvesting is extremely labour intensive. Mechanical harvesting depends on low fruit retention forces between fruit and plant. Over two consecutive growing seasons, including a winter greenhouse trial, more than 1 600 samples were taken to determine the fruit removal force of early stage cucumbers for pickling and canning. Compared to studies with other fruit the fruit removal force of cucumbers was fairly high and also showed a large degree of variation. A significant percentage of the harvest had stalk residues, which cause the expenditure of extra man-hours on the processing lines. It was therefore concluded, that mere pulling is not sufficient to disconnect the fruit. Harvesting robots require an extra device for ease of separation.
Measuring device for air speed in macroporous media and its application inside apple storage bins
In cold storage facilities of fruit and vegetables, airflow is necessary for heat removal. The design of storage facilities influences the air speed in the surrounding of the product. Therefore, knowledge about airflow next to the product is important to plan the layout of cold stores adapted to the requirements of the products. A new sensing device (ASL, Air speed logger) is developed for omnidirectional measurement of air speed between fruit or vegetables inside storage bins or in bulk. It consists of four interconnected plastic spheres with 80 mm diameter each, adapted to the size of apple fruit. In the free space between the spheres, silicon diodes are fixed for the airflow measurement based on a calorimetric principle. Battery and data logger are mounted inside the spheres. The device is calibrated in a wind tunnel in a measuring range of 0–1.3 m/s. Air speed measurements in fruit bulks on laboratory scale and in an industrial fruit store show air speeds in gaps between fruit with high stability at different airflow levels. Several devices can be placed between stored products for determination of the air speed distribution inside bulks or bin stacks in a storage room.
Spargel – Qualität, die sich hören lässt
Kommerziell verfügbare automatische Sortiermaschinen sind derzeit nicht in der Lage, hohle Spargelstangen, die als Qualitätsfehler auszusortieren wären, zuverlässig zu erkennen. Im Folgenden wird ein neues Verfahren – basierend auf der akustischen Resonanzanalyse – vorgestellt, das potenziell in der Lage ist, intakte von hohlen Stangen zu unterscheiden und somit eine wertvolle Ergänzung zu den optischen Verfahren bietet.
TuberLog und Co. – Messverhalten künstlicher Früchte im Labor
Künstliche Früchte werden eingesetzt, um Stoßbelastungen bei der Ernte und Aufbereitung von empfindlichen Produkten zu detektieren. Für die realistische Erfassung der Stoßbeschleunigung sollten die Messkörper den Produkten möglichst ähnlich sein. Hier werden Ergebnisse von Fallversuchen und von Messungen in einer Laborförderstrecke mit verschiedenen elektronischen Früchten sowie eines in eine Kartoffel implantierten Sensors vorgestellt. Die Messsysteme TuberLog, IRD und Mikras sind nach dieser Untersuchung in ähnlicher Weise geeignet, kritische Stellen in einem Aufbereitungsprozess zu detektieren. Beim Aufprall auf feste Unterlagen wird die Stoßintensität durch die verwendeten Messkörper aus Kunststoff im Vergleich zur Messung im echten Produkt überbewertet.
Comparison of electronic fruits for impact detection on a laboratory scale
Mechanical loads cause severe damage to perishable agricultural products. In order to quantify the mechanical impact during harvest and postharvest processes, several electronic fruits have been developed. The objective of the work described here was to compare on a laboratory scale different types of impact acceleration recording electronic fruits: Mikras implanted in a real potato tuber as well as in a dummy tuber, IRD, Smart Spud and TuberLog. The acquisition of mechanical impacts was performed using a drop simulator with optional steel or PVC as impact material as well as a processing line simulator. Our results show that drops from 10 cm height on PVC caused similar peak accelerations of Mikras implanted in a real potato or a dummy, IRD and TuberLog. When dropped onto steel however, IRD, TuberLog and Mikras implanted in a dummy recorded higher peak values than Mikras in real potatoes. Impact on the flat side of a tuber led to higher peak values than impact on the apical region. This could be caused by different elastic compliance of synthetic materials as well as material thickness. Running through the processing line simulator TuberLog recorded the most impact; Smart Spud recorded a low number of impacts compared to the other electronic fruits. In all experiments the least sensitive measurements were recorded using Smart Spud.