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- ItemStrong Wet and Dry Adhesion by Cupped Microstructures(Washington, DC : American Chemical Society, 2019) Wang, Y.; Kang, V.; Arzt, E.; Federle, W.; Hensel, R.Recent advances in bio-inspired microfibrillar adhesives have resulted in technologies that allow reliable attachment to a variety of surfaces. Because capillary and van der Waals forces are considerably weakened underwater, fibrillar adhesives are however far less effective in wet environments. Although various strategies have been proposed to achieve strong reversible underwater adhesion, strong adhesives that work both in air and underwater without additional surface treatments have yet to be developed. In this study, we report a novel design - cupped microstructures (CM) - that generates strong controllable adhesion in air and underwater. We measured the adhesive performance of cupped polyurethane microstructures with three different cup angles (15, 30, and 45°) and the same cup diameter of 100 μm in dry and wet conditions in comparison to standard mushroom-shaped microstructures (MSMs) of the same dimensions. In air, 15°CM performed comparably to the flat MSM of the same size with an adhesion strength (force per real contact area) of up to 1.3 MPa, but underwater, 15°CM achieved 20 times stronger adhesion than MSM (∼1 MPa versus ∼0.05 MPa). Furthermore, the cupped microstructures exhibit self-sealing properties, whereby stronger pulls lead to longer stable attachment and much higher adhesion through the formation of a better seal. © 2019 American Chemical Society.
- ItemRoll-to-roll manufacturing of micropatterned adhesives by template compression(Basel : MDPI, 2018) Yu, D.; Beckelmann, D.; Opsölder, M.; Schäfer, B.; Moh, K.; Hensel, R.; de, Oliveira, P.; Arzt, E.For the next generation of handling systems, reversible adhesion enabled by micropatterned dry adhesives exhibits high potential. The versatility of polymeric micropatterns in handling objects made from various materials has been demonstrated by several groups. However, specimens reported in most studies have been restricted to the laboratory scale. Upscaling the size and quantity of micropatterned adhesives is the next step to enable successful technology transfer. Towards this aim, we introduce a continuous roll-to-roll replication process for fabrication of high-performance, mushroom-shaped micropatterned dry adhesives. The micropatterns were made from UV-curable polyurethane acrylates. To ensure the integrity of the complex structure during the fabrication process, flexible templates were used. The compression between the template and the wet prepolymer coating was investigated to optimize replication results without structural failures, and hence, to improve adhesion. As a result, we obtained micropatterned adhesive tapes, 10 cm in width and several meters in length, with adhesion strength about 250 kPa to glass, suitable for a wide range of applications. © 2018 by the authors.
- ItemNanopillar diffraction gratings by two-photon lithography(Basel : MDPI, 2019) Purtov, J.; Rogin, P.; Verch, A.; Johansen, V.E.; Hensel, R.Two-dimensional photonic structures such as nanostructured pillar gratings are useful for various applications including wave coupling, diffractive optics, and security features. Two-photon lithography facilitates the generation of such nanostructured surfaces with high precision and reproducibility. In this work, we report on nanopillar diffraction gratings fabricated by two-photon lithography with various laser powers close to the polymerization threshold of the photoresist. As a result, defect-free arrays of pillars with diameters down to 184 nm were fabricated. The structure sizes were analyzed by scanning electron microscopy and compared to theoretical predictions obtained from Monte Carlo simulations. The optical reflectivities of the nanopillar gratings were analyzed by optical microscopy and verified by rigorous coupled-wave simulations. © 2019 by the authors. Licensee MDPI, Basel, Switzerland.
- ItemSwitchable double-sided micropatterned adhesives for selective fixation and detachment(Amsterdam : Elsevier, 2019) Tinnemann, V.; Arzt, E.; Hensel, R.Micropatterned dry adhesives are promising candidates for the development of innovative adhesive platforms. Their reversible adhesion to various materials and surfaces has been reported over more than a decade. Switching between a strong and a weak adhesive state can be introduced by elastic buckling instabilities of the microstructure. In this work, we report on novel adhesive pads that exhibit micropatterned pillars on both sides. In double-sided PDMS micropatterns, the dimensions of the pillar structures were tuned by modulating the critical force for buckling during compressive loading. In this way, selective detachment of glass substrates was induced from one side of the pad. Our results indicate a significant switching efficiency of up to 83% between the strong and weak adhesive state. The new structures have high potential for emerging applications where temporary, double-sided fixations in combination with a predetermined detachment location are required. © 2018
- ItemTunable nano-replication to explore the omniphobic characteristics of springtail skin(London : Macmillan Publishers, 2013) Hensel, R.; Helbig, R.; Aland, S.; Voigt, A.; Neinhuis, C.; Werner, C.Springtails (Collembola) are wingless arthropods adapted to cutaneous respiration in temporarily rain-flooded and microbially contaminated habitats by a non-wetting and antiadhesive skin surface that is mechanically rather stable. Recapitulating the robust and effectively repellent surface characteristics of springtail skin in engineered materials may offer exciting opportunities for demanding applications, but it requires a detailed understanding of the underlying design principles. Towards this aim and based on our recent analysis of the structural features of springtail skin, we developed a tunable polymer replication process to dissect the contributions of different structural elements and surface chemistry to the omniphobic performance of the cuticle. The Cassie-Wenzel transition at elevated pressures was explored by in situ plastron collapse experiments and by numerical FEM simulations. The results obtained unravel the decisive role of nanoscopic cuticle structures for the protection of springtails against wetting, and explain how the evolved nanotopography enables the production of omniphobic surfaces even from intrinsically hydrophilic polymer materials.
- ItemA novel patch micro electrode array for sensing ionic membrane currents(Amsterdam [u.a.] : Elsevier, 2011) Aryasomayajula, A.; Perike, S.; Hensel, R.; Posseckardt, J.; Gerlach, G.; Funk, R.H.W.Ionic membrane currents play an important role during regeneration of nerve cells, embryonic development and wound healing processes. Measuring the intracellular ion currents across the cell membrane is important in understanding the cellular functions related to the ion activities. A novel patch micro electrode array (p-MEA) for measuring the ionic membrane currents without poisoning the cells due to emitting metal ions is described in this paper. Results on biocompatibility of the device are presented. We discuss the fabrication and working principle of p-MEA.