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- ItemStructural and mechanical characterization of Zr58.5Ti8.2Cu14.2Ni11.4Al7.7 bulk metallic glass(Basel : MDPI, 2011) Prashanth, Konda G.; Scudino, Sergio; Khoshkhoo, Mohsen Samadi; Surreddi, Kumar B.; Stoica, Mihai; Vaughan, Gavin; Eckert, JürgenThermal stability, structure and mechanical properties of the multi-component Zr58.5Ti8.2Cu14.2Ni11.4Al7.7 bulk metallic glass have been studied in detail. The glassy material displays good thermal stability against crystallization and a fairly large supercooled liquid region of 52 K. During heating, the alloy transforms into a metastable icosahedral quasicrystalline phase in the first stage of crystallization. At high temperatures, the quasicrystalline phase undergoes a transformation to form tetragonal and cubic NiZr2-type phases. Room-temperature compression tests of the as-cast sample show good mechanical properties, namely, high compressive strength of about 1,630 MPa and fracture strain of 3.3%. This is combined with a density of 6.32 g/cm3 and values of Poisson’s ratio and Young’s modulus of 0.377 and 77 GPa, respectively. The mechanical properties of the glass can be further improved by cold rolling. The compressive strength rises to 1,780 MPa and the fracture strain increases to 8.3% for the material cold-rolled to a diameter reduction of 10%.
- ItemApproach to Estimate the Phase Formation and the Mechanical Properties of Alloys Processed by Laser Powder Bed Fusion via Casting(Basel : MDPI, 2022) Kühn, Uta; Sander, Jan; Gabrysiak, Katharina Nicole; Giebeler, Lars; Kosiba, Konrad; Pilz, Stefan; Neufeld, Kai; Boehm, Anne Veronika; Hufenbach, Julia KristinA high-performance tool steel with the nominal composition Fe85Cr4Mo8V2C1 (wt%) was processed by three different manufacturing techniques with rising cooling rates: conventional gravity casting, centrifugal casting and an additive manufacturing process, using laser powder bed fusion (LPBF). The resulting material of all processing routes reveals a microstructure, which is composed of martensite, austenite and carbides. However, comparing the size, the morphology and the weight fraction of the present phases, a significant difference of the gravity cast samples is evident, whereas the centrifugal cast material and the LPBF samples show certain commonalities leading finally to similar mechanical properties. This provides the opportunity to roughly estimate the mechanical properties of the material fabricated by LPBF. The major benefit arises from the required small material quantity and the low resources for the preparation of samples by centrifugal casting in comparison to the additive manufacturing process. Concluding, the present findings demonstrate the high attractiveness of centrifugal casting for the effective material screening and hence development of novel alloys adapted to LPBF-processing.
- ItemPhase Formation, Microstructure and Mechanical Properties of Mg67Ag33 as Potential Biomaterial(Basel : MDPI, 2021) Kosiba, Konrad; Prashanth, Konda Gokuldoss; Scudino, SergioThe phase and microstructure formation as well as mechanical properties of the rapidly solidified Mg67Ag33 (at. %) alloy were investigated. Owing to kinetic constraints effective during rapid cooling, the formation of equilibrium phases is suppressed. Instead, the microstructure is mainly composed of oversaturated hexagonal closest packed Mg-based dendrites surrounded by a mixture of phases, as probed by X-ray diffraction, electron microscopy and energy dispersive X-ray spectroscopy. A possible non-equilibrium phase diagram is suggested. Mainly because of the fine-grained dendritic and interdendritic microstructure, the material shows appreciable mechanical properties, such as a compressive yield strength and Young’s modulus of 245 ± 5 MPa and 63 ± 2 GPa, respectively. Due to this low Young’s modulus, the Mg67Ag33 alloy has potential for usage as biomaterial and challenges ahead, such as biomechanical compatibility, biodegradability and antibacterial properties are outlined.
- ItemTi/Al multi-layered sheets: Differential speed rolling (Part B)(Basel : MDPI, 2016) Romberg, Jan; Freudenberger, Jens; Watanabe, Hiroyuki; Scharnweber, Juliane; Eschke, Andy; Kühn, Uta; Klauß, Hansjörg; Oertel, Carl-Georg; Skrotzki, Werner; Eckert, Jürgen; Schultz, LudwigDifferential speed rolling has been applied to multi-layered Ti/Al composite sheets, obtained from accumulative roll bonding with intermediate heat treatments being applied. In comparison to conventional rolling, differential speed rolling is more efficient in strengthening the composite due to the more pronounced grain refinement. Severe plastic deformation by means of rolling becomes feasible if the evolution of common rolling textures in the Ti layers is retarded. In this condition, a maximum strength level of the composites is achieved, i.e., an ultimate tensile strength of 464 MPa, while the strain to failure amounts to 6.8%. The deformation has been observed for multi-layered composites. In combination with the analysis of the microstructure, this has been correlated to the mechanical properties.
- ItemSynthesis of Bulk Zr48Cu36Al8Ag8 Metallic Glass by Hot Pressing of Amorphous Powders(Basel : MDPI, 2021) He, Tianbing; Ciftci, Nevaf; Uhlenwinkel, Volker; Scudino, SergioThe critical cooling rate necessary for glass formation via melt solidification poses inherent constraints on sample size using conventional casting techniques. This drawback can be overcome by pressure-assisted sintering of metallic glass powders at temperatures above the glass transition, where the material shows viscous-flow behavior. Partial crystallization during sintering usually exacerbates the inherent brittleness of metallic glasses and thus needs to be avoided. In order to achieve high density of the bulk specimens while avoiding (or minimizing) crystallization, the optimal combination between low viscosity and long incubation time for crystallization must be identified. Here, by carefully selecting the time–temperature window for powder consolidation, we synthesized highly dense Zr48Cu36Ag8Al8 bulk metallic glass (BMG) with mechanical properties comparable with its cast counterpart. The larger ZrCu-based BMG specimens fabricated in this work could then be post-processed by flash-annealing, offering the possibility to fabricate monolithic metallic glasses and glass–matrix composites with enhanced room-temperature plastic deformation.
- ItemTi/Al multi-layered sheets: Accumulative roll bonding (Part A)(Basel : MDPI, 2016) Romberg, Jan; Freudenberger, Jens; Bauder, Hansjörg; Plattner, Georg; Krug, Hans; Holländer, Frank; Scharnweber, Juliane; Eschke, Andy; Kühn, Uta; Klauß, Hansjörg; Oertel, Carl-Georg; Skrotzki, Werner; Eckert, Jürgen; Schultz, LudwigCo-deformation of Al and Ti by accumulative roll bonding (ARB) with intermediate heat treatments is utilized to prepare multi-layered Ti/Al sheets. These sheets show a high specific strength due to the activation of various hardening mechanisms imposed during deformation, such as: hardening by grain refinement, work hardening and phase boundary hardening. The latter is even enhanced by the confinement of the layers during deformation. The evolution of the microstructure with a special focus on grain refinement and structural integrity is traced, and the correlation to the mechanical properties is shown.
- ItemEffect of Build Orientation on the Microstructure, Mechanical and Corrosion Properties of a Biodegradable High Manganese Steel Processed by Laser Powder Bed Fusion(Basel : MDPI, 2021) Otto, M.; Pilz, S.; Gebert, A.; Kühn, U.; Hufenbach, J.In the last decade, additive manufacturing technologies like laser powder bed fusion (LPBF) have emerged strongly. However, the process characteristics involving layer-wise build-up of the part and the occurring high, directional thermal gradient result in significant changes of the microstructure and the related properties compared to traditionally fabricated materials. This study presents the influence of the build direction (BD) on the microstructure and resulting properties of a novel austenitic Fe-30Mn-1C-0.02S alloy processed via LPBF. The fabricated samples display a {011} texture in BD which was detected by electron backscatter diffraction. Furthermore, isolated binding defects could be observed between the layers. Quasi-static tensile and compression tests displayed that the yield, ultimate tensile as well as the compressive yield strength are significantly higher for samples which were built with their longitudinal axis perpendicular to BD compared to their parallel counterparts. This was predominantly ascribed to the less severe effects of the sharp-edged binding defects loaded perpendicular to BD. Additionally, a change of the Young’s modulus in dependence of BD could be demonstrated, which is explained by the respective texture. Potentiodynamic polarization tests conducted in a simulated body fluid revealed only slight differences of the corrosion properties in dependence of the build design.
- ItemStructure, Properties, and Release Kinetics of the Polymer/Insect Repellent System Poly (l-Lactic Acid)/Ethyl Butylacetylaminopropionate (PLLA/IR3535)(Basel : MDPI, 2022) Du, Fanfan; Erdmann, Rafael; Petzold, Albrecht; Wutzler, Andre; Leuteritz, Andreas; Nase, Michael; Androsch, RenéThe insect repellent ethyl butylacetylaminopropionate (IR3535) was used as a functional additive for poly (l-lactic acid) (PLLA) to modify its structure and mechanical properties and achieve insect repellency. PLLA/IR3535 mixtures at various compositions were prepared via melt extrusion. In the analyzed composition range of 0 to 23 m% IR3535, PLLA and IR3535 were miscible at the length scale represented by the glass transition temperature. Addition of IR3535 resulted in a significant decrease in the glass transition temperature of PLLA, as well as in the elastic modulus, indicating its efficiency as a plasticizer. All mixtures were amorphous after extrusion, though PLLA/IR3535 extrudates with an IR3535 content between 18 and 23 m% crystallized during long-term storage at ambient temperature, due to their low glass transition temperature. Quantification of the release of IR3535 into the environment by thermogravimetric analysis at different temperatures between 50 and 100 °C allowed the estimation of the evaporation rate at lower temperatures, suggesting an extremely low release rate with a time constant of the order of magnitude of 1–2 years at body temperature.